346-333-8714

Call us

Tag: CNC machining services

Why Choose ER Machining As Your Manufacturing Partner

Posted on by ER Machining

If you want to create a product or are considering wide-based production, you definitely want to build a product of value. You are likely on a quest for a manufacturing partner that will offer quality industrial manufacturing and standard parts, and produce the desired results. 

CNC machining is paramount for great quality prototyping and production. This is where ER Machining comes in. As a CNC Machining service provider in Houston, Texas, ER machining can promise the following concerning your needs:

 

  •  Reliable Services
  • Experience
  • Emergency services

 

Reliable services

ER machining has a vast employee base that is highly knowledgeable on CNC machining. With a variety of the market’s best CNC machines, ER machining offers several expert solutions in prototyping and production.

Its CNC turning and milling services are all run by experts with superior knowledge. If you, therefore, intend to produce a specific product, you will have the details of the product worked out. 

With your production team, the product specifications are drawn and sketched out. The ER machining team can also draw and work out all the details and requirements for production. With the availability of the high-class CNC machinery and experts that run it, ER produces your product with all the required specifications.

You can be sure that all the features worked out in the sketch will be brought out during production. ER machining holds the reputation for being the best fabrication shop in Houston Texas. 

This guarantees you that what you want to build will be brought to life with surety. This is without compromising the value, quality and fast timeframe in which you want it delivered. ER Machining’s top-quality machines and great craftsmanship, coupled with its expert craftsmen make the company a top pick for any part of your project. Whatever you require; whether small parts, complex parts or the entire product, ER machining will take it on.

 

Experience

ER machining has been doing precision machining for over 15 years. This is a testament to great skill, as the longer the time spent in practice, the greater the skill attained. When you are looking for a production partner, you want one with experience. 

Experience means that a team knows what they are doing since they have done it before. You do not want an inexperienced partner practicing with your project. The 15-year duration also proves that other people have trust in the products the company produces since this has kept it in business.

ER Machining comes with a large amount of acquired skill from its long years of practice. Creating a partnership with ER machining means that they will apply all these sets of skills to your product.

ER Machining will also bring a series of recommendations and advice to the partnership that will be beneficial to your production. 15 years of machining means that you can trust what we have to offer and that we have evidence to show for it. You can study the work we have done in all that time and therefore get proof of our competence. 

The fact that we have been doing machining for a while means that you can turn to outside sources for reference on executed tasks. When you consult other people that have had partnerships with ER Machining in the past, you will get a clear picture of all the company delivers, once they pledge. That way you will have an idea about the company’s sufficiency and reliability which will put you at ease.

 

Emergency services

ER Machining offers emergency services in addition to production services. In case you have any sort of breakdown, we are quick to provide a machined part. Since ER Machining produces parts of both a small and large magnitude, this quality is very beneficial. 

Several parts may need replacing during the production process, and our ability to manufacture anything means that we are in a position to offer a replacement. If ER Machining is your manufacturing partner, then you are guaranteed availability for all other forms of emergencies you will face along the way. 

With the timeliness that ER Machining offers, there will be no hitch in production. With all breakdowns having a quick fix coupled with a great skill set, production will be completed in no time.

You will, therefore, have all skilled engineers at your disposal to replace any bad parts and build the new ones. With that, you stand a chance of beating deadlines and completing projects earlier than predicted.

 

Conclusion

ER Machining has several engineers and skilled workers that will be deployed to your benefit.  This, plus the wide range of the best high-quality machinery on the market, means that your project will undoubtedly be in good hands. 

You can thus trust that the specifications you lay out in your drawing will be met with precision and that all the work will be delivered in a timely fashion. Competence and the ability to execute given tasks to the very minute detail guarantees customer satisfaction.

Please follow and like us:
error
fb-share-icon
Tweet
fb-share-icon

How To Find Best Machine Shop For Your Project in 2021

Posted on by ER Machining

The 21st century has brought a myriad of industrial revolutions and technological advancements. However, with these developments, industries across all sectors have become more competitive than ever. No wonder, in this competitive market, finding a reliable machine shop has become a cumbersome task.

Not to forget, in 2021, the success of your project depends primarily on employing the right machinery. Considering every project is different. Thereby it needs diverse expertise to contrive successful output. With a myriad of machine shops available. Today, finding the perfect machine shop that meets your project’s requirements might be an uphill task. Possibilities are that you may not know exactly what to look for or what are questions that need to be answered when finding the best CNC machining services. In this article, we have listed a few tips that will help you find the best machining shops for your complex project. 

Tips for finding the best machine shop

Depending upon the state and locality, finding machining shops can be an easy or a difficult task. When choosing a Texas machine shop, consider looking at the big picture rather than focusing on one or two specialties of the machining shops—in simple words, evaluating a machine shop based on just one factor like the price is not recommended. Instead, try assessing any machine shop on different aspects and then decide if it would be suitable for your project or not. 

Look for Value than cheap price

By selecting a machine shop, you are not just spending some money. But you are also risking your project’s success along with your time and energy. So, going with machine shops at low prices alone might be a wrong decision. Said that we are not insisting that low prices do not mean quality work. 

But instead, you should understand that when it comes to using advanced manufacturing processes like CNC (computerized numerical control) machining or 3D printing. Machining shops with these services would cost more money and hence need more investment. On the other hand, costing more, these machining shops can deliver quality work in less time. Therefore, for the extra money, you can get accurate results, especially when precision is crucial for you and your company.

 On the other hand, often low price means low quality. So, try looking beyond price when comparing any Texas machine shop. Remember, you need to look for long-term value rather than just a cheap price. Hence, quality work delivered before time would be a better investment than a cheaply manufactured part from a machine shop.

Match your requirements with their capabilities 

It is possible that your project might need a high level of expertise and knowledge. So, instead of risking your project in the hands of an incompetent machine shop. Giving it to a capable machine shop would ensure definite victory. Look for the type of machining equipment available. Check if the machining company has the modern tools and expertise to contrive your project successfully. Also, don’t forget to check the company’s limitations and to what extent they can help you with your project. 

Moreover, you need to check if your project is too large for the machine table. In that case, you would need the help of a machining company that specializes in manual machining processes. All in all, with some basic research about the machining companies available and match your project’s requirements with the machining shop’s capabilities. It can help you judge the best machine shop for your project. 

Check for the ISO certification and quality control

The International Organization of Standards has created the different ISO 9000 standards. Based on your knowledge and experience, you might already know about the IS0 9001 certification. If not, consider having a look at this certification over the internet and its importance for customers and business. Though getting this certification is entirely voluntary. But it depicts how a machine company handles and operates its projects. 

To completely trust any machine shop, it is essential that you look for their ISO 9001 certification. A machine shop with an ISO certification proves its ability to offer quality service, stellar customer support, and excellent communication both within and outside the company. Moreover, if any machine shop has ISO 9001 certification, it is imperative that you find answers to these questions. How long has the company maintained its standard operations? Has it updated its certification from an older version? For instance, a company with accreditation from 1998 might have never updated it to the latest ones. 

Besides certification, the machine company should have reasonable quality control. Find out what the company does for quality checks? Also, do they give assurance after the project is completed?

In the case of machined parts, the machine shop should have the capabilities to check the accuracy of the delivered work. At last, don’t forget to ask the machine shop whether they will be willing to share the inspection report with you or not. 

To end,

Finding the best machine shop in 2021 can be difficult. But, evaluating the machine shop based on the tips we have shared in this article. It can surely help you find the best machine shop for your project in 2021.

Please follow and like us:
error
fb-share-icon
Tweet
fb-share-icon

How CNC Machining Is Helping Your Business Save Cost In 2021

Posted on by ER Machining

CNC stands for Computer Numerical Control. CNC machining is a propagation process where some computer software monitors the activities of factory instruments and machinery which is pre-programmed. Imagine all the processes are ready for manufacturing but a human error or any kind of technical failure has stopped propagation for a precarious period. And this is the exact scenario where an emergency CNC machining service can luster.

How Does CNC Machining Work?

Most of the machinery and tools of a large company carry out a particular task. These machines can be a router, grinder, welder, milling machine, etc. These tools are mainly specified for those tasks and normally perform the tasks like a robot. At the time of activating the CNC system, the programmed software monitors the movements of these machines or tools. In CNC machinery, some written codes are inputted which controls the machinery and propagation process. Everything of machinery is determined by these codes such as cutting head, the part to reel speed, etc.

Companies that provide emergency CNC machine services will give you the certainty of the grand industrial standards. They will take responsibility for your propagation activities and deliver you the best quality of the finished products. And the most interesting aspect of it all is that you can hire them as your business partner for the long term to give you the support. This could be the perfect option for you to ensure the best product quality. 

What CNC Machining Services Deliver?

CNC machining services are the finest solution for avoiding any unwanted incidents in a company. They will ensure the product quality and will increase the quantity as well as the quality. A company will be able to increase the production speed and proficiency of the product. The most important thing is using CNC machining services is safer and also cost-effective.  As CNC machining improves machining validity, makes the complicated task easy, creates flexibility, increases production volumes; they will boost to reduce your business cost.

Companies that offer emergency CNC machining services are good at conducting essential manufacturing tasks. They always reside well-equipped and any kinds of services are available to get from them such as lathe, powder coating, laser cutting, etc. The experts of the company start propagation after understanding your needs. These companies provide the fastest machining services that will help to reduce the time between propagation and product launch. These emergency CNC machining services will augment you to get the finished product in just time. Undoubtedly it would be helpful for any business in conducting the decisive business activities that contain optimizing the production, marketing strategy and, pricing.

Cost of CNC Machining:

Though it is considered that the CNC Machining Services are cost-effective but often it depends on which purpose you are using it. And according to your purpose of using, the price varies a lot. If you want to order, you must consider the whole budget for your project first. You need to think about the following things also before purchasing:

  • Cost of labor
  • Cost of your order
  • Other extra repletion costs.
  • Cost of different categories of machine that is used for several purposes.

Mainly two categories of machines are generally used in CNC machining. They are:

  • 3-axis machines 
  •  Multi-axis machines.

The cost of the multi-axis machine is more than the 3-axis machine. There are also some common types of CNC machining such as CNC Lathes and Turning Machines, CNC milling machines, CNC laser machines, CNC plasma cutting machines, etc. According to the needs and activities, cost also varies here.

What You Can Expect?

Most of the CNC machining companies are feasible suppliers. They know how to deal with their customers in every situation. They will help you understand what CNC machining is and how much it affects your business if you have it. If you send your part files to them, their team will review the files and will find the machining suitability. They will discuss with you if there are any issues to discuss. They care about your valuable time and put immense effort and dedication to give you the best experience possible by delivering your product just in time. 

In other services, it is seen that they mainly focus on quantity over quality. But in CNC machining services any type of compromise will not be done with product quality, also you will get satisfaction with the quantity of the product. CNC machining services will always remind you that you are the main priority to them and will remove all of your hesitations giving the best service that you require to help your business save a lot of money.

Bottom Line:

The most important factor in running a business is the cost. No matter how hard you try to manage and maintain work efficiency, at the end of the day, it just seems to go in vain. The cost can’t be reduced and the company’s future falls into jeopardy. For cases like this, essential CNC machining can be the best solution for you to mitigate your overall costs. By carefully examining and monitoring your company’s machinery can save you loads of cost. Your business will get the jump start that it needs and will keep flourishing as long as CNC Machining is there to help.

Please follow and like us:
error
fb-share-icon
Tweet
fb-share-icon

4 Reasons Why Having Precision Machined Products Is Better

Posted on by ER Machining

Precision CNC machining has undoubtedly changed the mode of the functionality of various industries. Precision machining is silently playing a more central role in the lives of most people worldwide, even without their realization.  

Businesses are thus growing more dependent on, and can barely do without the precision machine services The few businesses that are still surviving without it are constantly being nudged into embracing the imminent change. 

As the technological age grows monstrously impactful, businesses are being forced into adaptation to stay afloat. This is apparently because entrepreneurs have accepted the fact that the businesses that survive in this digital era are those that adapt. 

This trend is continuing to mushroom as seen by the increase in precision machined products in Houston. These hyper-speed innovations that are driving the expansion of global markets come with their own unique set of challenges. 

These challenges keep the global manufacturing industry on its toes. This is due to the need to practice safe and sustainably accurate manufacturing practices that loom large on all businesses. 

Businesses that stick to rudimentary tools instead of embracing computational numerical controlled (CNC) machines will not stay in business. The precise nature of such high-tech fabrication services gives firms that employ it a cutting edge over competitors. 

The four main reasons why precision machining is highly sought after, therefore, and is better for products, include:  

 

  • Increase in production speed

The use of modern equipment that makes use of powerful animated drawings to interpret blueprints is turnkey. This eliminates the need for snail pace human hand movements before executing commands. 

This is not to mention the fatigue that is inevitably bound to hit humans as well. The longer hours that these machines work for while producing higher output at a relatively cheaper cost all but guarantees greater quality. 

Nothing beats consistency and when this consistency is in producing quality machined products, customer confidence is built and maintained. Brand awareness heavily relies on internal cohesiveness which comes from having internal superiority.  

The additional opportunity to improve existing factory outflows guarantees efficient job execution. Getting the product to the market faster is an edge in itself as firms that use archaic methodologies lag. Faster production cycles also imply added flexibility in responding to customers and new industry requirements for changes.    

  • A cutback in the number of manifested errors

Precision machined products are a result of specific keyed-in specifications which are a go-ahead for the automated process to kick in. If these specifications were correct, then the chances of errors occurring are all but eliminated. 

This is a big contrast to human machining which takes a host of volatile factors into account. The problems, if any, that affect the human in question become the problems of the machining process itself.  

The subsequent errors imply further financial input in correcting them. This a massive setback that will reflect through increased overhead costs. These errors also reduce the number of happy customers due to reduced supply. 

In the medical electronics industry, for example, even slight millimeters count and can make all the difference in global manufacturing. Thus, results from the accuracy of drawings and specifications are precision machined products. The opportunity that results, enables businesses to explore smaller niche markets with a prospect of higher returns.  

Since precision machining allows for a flexible product development phase, the niche opportunity can be comfortably explored. On discovery of the existence of demand, production can then be taken full scale. This is easy since the initial prototypes have functional parts instead of the concept design prototype. The former instill much-needed confidence in the product from potential investors and stakeholders. 

 

  • Notable cost savings

Considering reduced overhead costs, precision machining does away with monthly salaries, periodic wages, and additional benefits that human employees need. 

This saved expenditure can be redirected to improving key business areas such as operations, supply chain management, and marketing. A wider customer base heavily depends on the efforts channeled towards customer acquisition and retention.

Having a wider budget for business growth leads to the expansion of customer need meeting avenues. Every process hereafter is adjusted to fit the overall picture in the form of reduced manufacturing costs.

A definite financial plan is tied to a successful production process as side budgets that go for contingencies are eliminated. Businesses can therefore adopt a laid-back approach since they are all but sure of the accuracy of results. 

 

  • A remarkable reduction in waste

Production cannot be said to be fully successful if the process is not efficient. Waste should ideally be kept as minimal as marginally possible. This waste may manifest through unaccounted for expenses, wasted time, and poorly allocated key ingredients.

Precision machined products are a result of maximum efficiency. The highly accurate software programming accounts for every second and every piece of metal involved in the process.  

When these are appropriately used, it is a massive boost to a business’s long-term success which is tied down to efficiency. Any excess time is also channeled, by engineers, to actual product development instead of miniature design changes. 

Minor modifications are a reserve of the prototyping stage and not the final production stage. Any product that is approved for production needs to be in line with set industry standards and regulations. Eliminating waste from the start to the end of production observes the core concept of precision machining. 

Conclusion

Multiple industries rely on contract CNC precision that helps them design and prototype precision parts. This is also true for large-scale runs that concern turnkey products. By getting their precision parts machined promptly to fit desired specifications, businesses stay on track for success. 

This takes advantage of the more exact module that technological revolutions have laid out. The improvements attest to the fact that the benefits will continue, if not increase, despite further technological advancements.

Businesses can also truly benefit from safer production as accidents are nothing new in manufacturing. With the continually improving automated precision machining process, chances of accidents will lessen and only the resounding benefits will remain.

Please follow and like us:
error
fb-share-icon
Tweet
fb-share-icon

How CNC Machining can Benefit Business

Posted on by ER Machining

CNC machining services are high-quality automation for industries. This service is required in metal removal, shaping, and fabrication. CNC machines remove solid blocks from materials in order to manufacture goods. Machines like drills, lathes, mills, routers are used for CNC machining operations. CNC machines are automated and controlled by computers. This means human supervision is required in order to operate CNC machine shops. However, that’s also very little.

CNC Machining is accurate and digital manufacturing technology. It is more than 3D printing and injection molding. CNC Machining Services are price-competitive. It is such because of the one-off custom parts and medium volume production. 

CNC for benefitting business

All leading heavy-duty industries function with CNC machining services. This is such a great investment for businesses as it has a bunch of features. From saving time to doing maximum production-CNC Machining only brings profit to the company.

There are other alternatives of CNC machining services however CNC Machining has proven to be the best. The stellar performance and outstanding product quality enable the businesses to get a quick return from this big investment.

A lot of benefits are received from CNC Machining Services. Other alternative services haven’t been able to show such speed, production rate, and accuracy as CNC Machining. In comparison to Conventional Machining, CNC machining provides the upper hand in business operations. A skilled operator can run the program through software via CNC Machine, and that’s all. 

Lastly, the operational simplicity and versatility of CNC Machining services stand above all. The widespread and ever-increasing uses of CNC machines suggest the same. 

How CNC Machining can benefit business

CNC Machining is just as wonderful as it sounds. This service has endless benefits. Some of them are as follows:

  • Increases operational efficiency:

CNC is controlled by computers and thus every little cut and detailing is possible. Any machine is more efficient than manual work. Similarly, CNC machine shops do shaping, cutting, and finishing goods in a fraction of time. This increases the operations to a level.

  • Decreases overhead costs:

As CNC machines are taking over manually operated machines, workers aren’t needed to operate any of the manual machines. Thus, the business can cut down on operating expenses. Big investment in CNC Machine services will allow the business to run for a long period with maximum efficiency and lesser overhead costs.

  • Improve bottom-line performance:

Many uncommon, irregular, and 3D designs aren’t possible by manual machines. CNC Machining Services allows us to do those. The CNC achiness has five axes that move in five directions simultaneously. This gives precision to the finished good and thus bottom-line performance excels. 

  • Higher quality of the product:

As mentioned earlier, CNC machines will manufacture goods in a fraction of time than regular machines. However, it also ensures high in quality products. These are rapidly made and best of the goods. 

There are many more factors besides these. CNC machining services reduce raw material wastes, delivers accuracy in final products and performance of operations. It can run non-stop, 24/7.

Factors to consider

CNC Machines are a cost-effective investment made by businesses. These machines have high accuracy parts directly from CAD files. CNC machines can rotate instruments around various axes, 3 to 5 usually. 

CNC processing can be summarized in three steps:

  • Designing the CAD model
  • Turning CAD file to a G-code.
  • Setting up CNC Machine with G-code

This process requires an Engineer to do the designing and a skilled operator to do the rest. Finally, the CNC machine is enabled to do machining operations like cutting, changing tools, drilling, and many more. It also can cool down various parts of the tool.

In order to purchase and install a good CNC machine, we need to consider few factors.

  • A CNC Machine is heavy-duty. The installation, maintenance, and pre-programmed soft wares might be pricey. 
  • CNC Machines should be high in quality. Various brands manufacture these machines. We want to choose CNC machines that produce cylindrical parts out of centers, have turning and milling functions, and grinding machines.
  • Must be extraordinarily efficient as it has to grind metal, polish, and give a smooth finish to the goods. Besides, the shaping and curving also need good grip.
  • CNC Machines are easy to set up and operate. 
  • CNC machining services can be industry-specific. Prior to investing in one, we must ensure the uses, pre-programmed soft wares, and ability of the CNC Machine. 

Bottom Line

CNC Machining Services have major advantages in businesses. These machines increase the operations of a business to an extent. Once you invest in CNC Machining Services, you will be able to cut down on expensive staff training, various other expenses. Just regular software updates will do. So, invest in CNC Machining Services and benefit your business.

Please follow and like us:
error
fb-share-icon
Tweet
fb-share-icon

Difference Between CNC Milling Services & CNC Turning Services

Posted on by ER Machining

CNC Milling and CNC Turning are two variations of the same service. They both are very popular and have effective ways to produce complex designs accurately. CNC stands for Computer Numerical Control. The main reason for using CNC services is that it can easily produce designs on hard materials like metals, steel with complete accuracy that is almost impossible to do on hand and other methods. Your product or parts are designed in a computer to create a 3D model. Based on your design and requirements, it will be either processed in a CNC Milling Shop or a CNC Turning Shop.

However, there is one drawback to the CNC process. You cannot process all kinds of metals in the CNC Machining Services.

So now that we know about CNC Machining Services, let us know about CNC Milling Service and CNC Turning Service.

What is CNC Milling?

CNC Milling Services are used for complex designs that are asymmetrical or non-cylindrical in shape. You either take your 3D design into a CNC Milling Shop or the shop will design it for you. The model is then loaded into the computer of the CNC Milling machine. In CNC Milling, the computer uses a robotic hand with various kinds of rotary cutters to cut through the workpiece. The hand can move in different angles and axes freely, so does the table on which the workpiece is placed on. You also need to pick a material that is qualified to be processed in CNC Milling. You need to consider the tensile strength, hardness, friction, surface resistance, conductivity, and stress capacity. The CNC shop will do this bit of work for you and recommend you the idle materials you can use to build your product. The best materials you can use for CNC milling are Aluminium, Steel, Stainless Steel, Titanium, Brass, Bronze, Zinc, Copper, and also Magnesium. Some materials offer great stability and others conductivity and long-lasting properties. Whichever materials you pick from these, CNC Milling Shops can easily produce your product with great efficiency and accuracy, even for complex designs.

Now let us talk about CNC Turning Services.

What is CNC Turning Service?

CNC Turning is almost the same as CNC Milling. One notable difference is that CNC Turning does not use a robotic hand with rotary tools.

CNC Turning Services is mainly used for products or prototypes that have a cylindrical and symmetrical shape. In a CNC Turning Shop, they use a round piece of your desired material. Here, you have the option of picking wood for processing. Baseball bats are built using CNC Turning. So when the cylindrical workpiece is fitted into the machine, it starts to rotate at a great speed. There is a computer-controlled torrent hand with various kinds of blades or sometimes, it can hold a drilling tool for special products. The computer controls this torrent and feeds it to the workpiece to create the shape that was loaded into the computer before.

Now the other factor in the CNC turning service is the same as CNC milling. You need to create a 3D model of your product to load it on the computer. You need to consider several factors for picking up material for your workpiece. The factors you need to consider are friction, durability, stress resistance, friction resistance, etc. Besides, you need to consider the radius of your product or prototype. If the radius of your product is too less, it may break easily, or sometimes, the machines in some CNC Turning Shop, are not precise enough to process that.

Now let us look at the difference between CNC Milling Service and CNC Turning Service.

Difference between CNC Milling Service and CNC Turning Service

Rotary Blade & Rotary Workpiece

There are some notable differences between these two CNC Machining Services, but the most notable and key difference is that CNC Milling uses a robotic hand with rotary tools while CNC Turning uses a rotating workpiece.

Different Method of Removing & Shaping Materials

The workpiece in a CNC milling can also move and rotate in many angles and axes but not in great speed as the workpiece moves in CNC Turning. The CNC Milling tool primarily uses the rotary force of its robotic arm and the workpiece table rotates for assisting the milling process. But in CNC Turning, the machine uses the rotating force of the workpiece to cut and remove materials. The torrent hand holds a steady non-rotary blade and the computer controls the hand to feed the blade into the workpiece to create the desired product.

Types of Shapes

In CNC Milling, you can mill a workpiece and create products of any shape, both symmetrical and asymmetrical. It can create complex shapes that are impossible to do on hand with absolute precision.

But in CNC Turning, you can only produce cylindrical and symmetrical shapes. In some special cases, you can drill holes in the shape, but to be fair, CNC Turning has less functionality than CNC Milling.

Product Dimension Consideration

In CNC Milling, you don’t need to consider product dimensions. Rather, you need to mainly consider some factors about the workpiece material.

But in CNC Turning, you need to consider both workpiece material and product dimension. You mainly need to consider the product radius. If the product design is too narrow, it may break from the rotating force of the machine.

Conclusion

So, these were the main differences between CNC Milling Services and CNC Turning Services. If you ask us which one is the best, we would say CNC Milling hands down. Because, in CNC milling, you can create products with different shapes. From asymmetrical to symmetrical and round shape products. But if you just want a machine to create cylindrical and symmetrical products, you can go for CNC Turning.

Please follow and like us:
error
fb-share-icon
Tweet
fb-share-icon

5 Types Of Metals That Can Be Process Through CNC Milling

Posted on by ER Machining

CNC Milling is a popular and effective way to produce your designed product. The machines use rotary cutters to bring your design out of a workpiece accurately. It is a very popular way to process designs that are impossible to do in hand and other methods.

However, not all types of materials cannot be processed in CNC milling. There are a few factors you must consider before choosing the materials you want to use in your products for CNC milling.

What is CNC Milling?

CNC stands for computer numerical control. A 3D model of your design is processed in the computer. The computer uses a robotic hand with various types of rotary cutters. The workpiece is placed on a table that can also move in different axes to accompany the milling process. With the accuracy and efficiency of CNC milling. CNC milling shops in Texas can easily produce products and showpieces with complex designs and structures.

Apart from CNC milling, we have CNC turning technology. CNC turning service is used for structure with cylindrical and symmetric shape. In CNC turning, the blades do not rotate; rather, the workpiece rotates at great speed with the attached platform. The traditional baseball bats are produced in CNC turning shops with CNC turning technology.

Materials to use for CNC Milling

There is a wide range of material selection for CNC milling. You can use metals, plastic, wood, and foam. The most used materials are metal.

 

Factors to Consider before Selecting a Metal

Before choosing a metal to use in a CNC milling shop, you should consider the following 4 factors of CNC milling services. These are the basic factors for every material for CNC milling.

  • Tensile Strength

It indicates how much resistance an object produces before falling apart under tension. If your product has to deal with high pulling pressure, then you should consider choosing a metal with high tensile strength.

  • Hardness

Hardness refers to how well an object can hold its shape and structure after processing. If you are designing a product that has a richly detailed design, then choose the metal that has the highest hardness score. Hardness is computed with Rockwell or Brinell hardness number.

  • Resistance for Friction

CNC milling machine works with rotary cutters that remove metals with friction and shape it. So, the lower the friction resistance, the lower the cost and energy required for producing that material. If your choice of metal or material has a high threshold for friction or self-lubricating properties, then it will be very difficult to give it your desire shape.

  • Stress Capacity

Stress capacity gives you an idea about how much stress the metal can handle. It also indicates how well your product can handle and maintain itself in heat. If you are making gear parts and other equipment that have to deal with intense friction, then choose a metal with high-stress capacity. Stainless steel and Titanium are a great choice in this case.

 

Metals that have Great CNC Milling Capabilities:

  • Aluminum

Aluminum is easy to process using CNC machining services. It is quicker to cut and shape. As a result, it is the best choice for CNC milling. Statistically, aluminum is the most used material for CNC milling, and its cost-effectiveness, time efficiency makes it a great economical choice.

Moreover, aluminum forms a protective layer, which makes it last longer than other materials. The extra strength and corrosion resistance make it a perfect candidate for medical gear, electronic parts, aircraft parts, etc.

  • Steel

Steel is best suited for making products that have to deal with high pressure and stress. The stability and resistance make it handle stronger wields. As a result, steel is used for making gears, shaft parts, and other similar equipment for machines. The alloy of the steel differs for different types of products

  • Stainless steel

Stainless steel is a great and far better choice than using steel and aluminum. It is corrosion-proof and can handle the heat. As a result, it has many possibilities for CNC milling. NASA and other aerospace industries use stainless steel for making rocket and space shuttle parts. Its purity level makes it perfect for surgical equipment, and high conductivity allows it to be used for electronic parts. So basically, you can use stainless steel 8n CNC milling to produce any kind of product you want.

  • Titanium

Titanium is a viable choice for making industry grade product and also for making equipment and parts for industry use. Its high-temperature threshold and corrosion resistance allow it to be used for long term industry use. Moreover, it is totally environmentally proof. Lightweight yet strong makes it a good choice for medical implants, aerospace, aircraft, and even jewelry.

  • Brass

If you are looking for stability at a low price, then brass is the best option. It is famous for its cost-efficiency. As it has low friction capacity and high corrosion resistance, you can make low-cost products for long term use.

  • Other Metals

Alongside these 5 metals, there are more usable metals such as Bronze, Zinc, Copper, Magnesium. Some of them offer great stability and other conductivity.

 

Conclusion:

Because of high stability, resistance, and other properties, anyone can think that they should use metals for every product. Visit the machine shop in Houston, Texas for your CNC Projects.

Please follow and like us:
error
fb-share-icon
Tweet
fb-share-icon

How CNC Machine Shops Helps Cut Down Project Cost

Posted on by ER Machining

CNC machine shops are thriving in the global market, and many businesses are leveraging their services to improve the efficiency, sustainability, and profitability of their parts.

Despite helping businesses with manufacturing engineering parts and prototyping the key elements. CNC machine shops are proven to be cost-effective and are a huge time saver for businesses.

To have an additional advantage in the competitive market. CNC machining services can help you cut down the operational costs and project costs by implementing the right techniques in place.

We want to share with you the five ways in which CNC machine shops can help businesses to cut down their project costs.

 

Using Sustainable Materials in Bulk

To make engineering projects cost-effective. CNC machine shops will help you find the perfect balance between the cost of the material and its machinability.

Plastic materials and other softer materials are easier to cut by tools. But whereas some materials made of metals are harder to cut, costs more money, and requires a precise set of instructions, precautions, and operations to carry out.

Since raw materials are sustainable and reduce the overall production time and cost. Also eliminates all the unnecessary steps.

In CNC machine shops, raw materials are available in bulk, and manufacturing parts using these materials in bulk will lead to a lower cost of production.

 

Designing Precise Parts For Manufacturing

Designing is crucial for the production of any part. An optimized design of a prototype helps us to evaluate and accurately set the dimensions of the material.

The major challenge arrives while designing for smaller parts. Since CNC machine shops can conveniently deal with smaller parts and their designs. 

Because there is a need for critical examination of design features because smaller parts are prone to machine vibrations and we need to be accurate with their dimensions.

To cleverly deal with such complex design situations, CNC machine shops can produce design components that can be designed separately, and later they will be joined together after machining.

Thus creating a better design and geometry in the early part of machining will always help in reducing the project cost.

 

Precise Machining with Less Manual Work

These days, most of the CNC machine shops hire laborers with good machining skills and knowledge. These shops have majorly shifted the way prototyping and production works.

CNC machining services deal with less manual work, with few numerical inputs to the system, most of the process on the production floor is taken care of and this eliminates the requirement of manual labor on multiple steps, and everything is operated on the numerical terms.

Skilled individuals will mostly monitor the whole process and analyze which set of operations may come into play beforehand.  

Because everything is set up in advance, and precise instructions are given to the devices. Thus, CNC machine shops can provide a finished product with precise quality and dimensions, with less manual work.

Machines used in CNC shops are developed in such a way that they can develop automatic design suggestions and can come up with simple solutions.

For example, if a complex design is slowing down the process. Then the tools like milling cutters and end mills automatically leave rounded internal corners, and the wider the corner’s radius, the less material the tool must remove, thus reducing passes.

Thus, this leads to fewer tool changes and reduces machining time by keeping the same radii for all internal corners. All of these impacts in lowering the cost of a particular project.

 

High Lifespan & Less Maintenance

Knowing a machine’s lifespan and maintenance cost is important. Because these two factors will add up-to-the cost for projects which are going to be long-term affairs.

In terms of lifespan, CNC machines tend to last for decades and CNC machine shops frequently adapt to the advanced machining and fabrication strategies.

Since there is a huge investment for CNC machines. The lifespan of modern machines is said to increase by making them more sustainable and adaptable.

Maintenance of CNC machine shops is said to cost around $5k per year. Here CNC machines need less attention, and a preventive maintenance plan will be good enough to keep the machines intact. It’s no hassle to maintain CNC machines if it’s taken care of.

The best part is that, as CNC machining services providers. The whole maintenance is handled by the shops and the machines are actively kept in the maintenance loop.

By doing regular maintenance check-ups will always help in avoiding unnecessary downtime on the production floor. 

Thus for any project, relying on machines with more lifespan and lower maintenance cost will impact the output. Despite these factors, the quality of machining and the time taken to manufacture engineered parts don’t affect them at all.

 

Quick Turnaround Time

As we know, multiple factors contribute to being cost-effective while operating on the production floor. But some significant factors like design, materials, and finished product quality come at the top.

But the most important of them all is the turnaround time for any project. 

CNC machine shops are known for their ability to move things faster on the production floor, which results in more profitability.

In modern times, projects will be expecting a faster manufacturing process to get the quickest delivery.

In CNC machine shops, most of the single machines can handle quantities under 10,000. Because they are said to operate at a large scale, multiple machines come into play and the whole production floor is contagious to manufacture the parts at pace.

This contributes to less turnaround time for a project and it leads to the lowering of the overall cost of production and delivery.

 

Conclusion

This whole game of being cost-effective is mainly focused on having the right design plan in place and having the right manufacturing steps intact.

Undoubtedly CNC machine services follow all the above steps and this helps in reducing the overall cost of the project.

While most of the CNC machine shops are helping us in cutting down the project costs. They also help in finding the best balance between cheaper material with easy machinability and optimized design prototype for it.

Apart from machining services, the skilled designers and manufacturers working in CNC machine shops can avoid designing parts that are unnecessarily expensive or difficult to machine. 

This, in turn, helps in designing the best part that is precise, functional, and cost-efficient to manufacture.

Please follow and like us:
error
fb-share-icon
Tweet
fb-share-icon

Are You Geared up for the Upcoming Changes in the Machining Industry?

Posted on by ER Machining

Keeping Up with Technology

The machining industry is no stranger to adaptation and change. Over the past few decades alone newer more efficient methods and equipment have been incorporated into the industry. Those who could not or refused to adapt didn’t make it. Demand has always affected supply, meaning suppliers will always strive to satisfy all their customers needs. Naturally, more demand equals more production needs. In today’s industry manufacturers will need more efficiency without losing accuracy.

That’s where technology comes in to play. As consumer demand continues to climb and prices fall, due to heavy manufacturing competition, the machining industry is being forced to change and adapt once again. Luckily, CNC machine services have also become more affordable and easier to transition into the machining industry over the past few years. CNC stands for computer numerical control and it allows for pre-programmed software to direct movements of machines and tools. This new technology together with CAD, a computer aided design software, can be used in precision machine shops to improve productivity. For both low and high volume machining shops.

Robotics and machine automation have long been a part of the machining industry but not to this extent. People have been the main workforce in the industry, but old methods and equipment aren’t proving sufficient to keep up with the growing consumer demand. Lower pricing, although great for the customer, is hurting the industry. Companies are finding it even harder to hire quality employees, let alone pay them fair wages. Technology being the route of the cause as well as being the solution.

Advanced Affordable Equipment Helps Easy Integration

3D printing is becoming the next big thing. Big data is helping increase productivity tremendously and those who can’t get on board will surely not be able to compete. We all know integration is not easy, especially when it’s at such large a scale and new technology is never cheap. Well, time does not agree. Just like all other advancements in technology, more demand means more production. This leads to more competition resulting in lower prices for updated equipment. With price no longer being a concern the transition from a regular machine shop to a CNC machine shop becomes a bit easier.

Now add on advanced aiding software such as CAD or CAM and it gets even easier. CAD together with CNC machine services or CNC turning services can help with assembly and maintain production. CAD can design, control, and train. It allows for the processing and receiving of data, in turn allowing the software to take immediate action. These new machines can basically adjust and think for themselves making everything easier, even high volume machining.

Tech Availability, Maintenance, and Repair Cost?

There is no denying that jobs are looking for computer savvy employees now more so than ever before. Most fields of work are slowly being taken over by technology just like the machining industry. Employers need people who can understand software to be able to run all this new smart equipment. People who are trained and certified to CNC or similar technology. We no longer think brawn when we think of the machining industry, companies want smarts above all now.

This allows for more opportunity in the tech and repair field. Computer skills are all but mandatory for job security now and people are taking advantage of it. Again, the demand for CNC turning services and for CNC machining services technicians has risen which opens more jobs. More job availability means companies can hire the right person for the job at fair wages. This kind of worker used to be hard to come by or was too expensive to bring on board but not anymore.

Technology is taking over and people are aware of it. Taking full advantage of this new wave of opportunity in the workforce is a good thing for CNC machine shop employers.

So, Gear Up and Get Back On Top of the Game

For such factories as a, precision machine shop, robotics and automation systems are not strangers. The increased need for these machines and the fact that they continue to get smarter however does cause concern. The machining industry is changing whether businesses like it or not. Technological advances have made our machines and tools much more efficient. Much more relevant in our everyday lives and failing to integrate can cost more than doing so in the long run.

We, at Imaginationeering, are one agency in particular that can offer you this new service and even help in your transition. Offering a wide array of services involving new machine technology and bringing the future to you through advanced machining. Contact us to begin your journey in to the new world of technology today. Change is coming for everyone, and while some may adapt faster than others, at some point in the near future we all must adapt to thrive too. Whether it be big or small machining, CNC technology will soon be a must. So, gear up and get back on top of your game because if you haven’t integrated yet you are already falling behind.

Please follow and like us:
error
fb-share-icon
Tweet
fb-share-icon

Tips for Choosing the Best CNC Machine Shop

Posted on by ER Machining

Choosing a CNC machining shop can be challenging at times. However, you should plan your approach for choosing the best machine shop that meets your firm’s needs. In your approach, you will need to include efficiency, reputation, and long-term value of CNC machining services.

When selecting a machine shop, you should ensure that you examine the operations of the company from all aspects to get the value and price you want. Through this, you will be able to get an excellent machine shop that will increase the quality of your work.

The following are tips for choosing a CNC machine shop:

Capabilities That You Need
 Before making an order from a CNC machining shop for your business, you should ensure that the shop has all the qualities and capabilities required for your project. Inquire about the type of tools available given that the CNC machining shop performs numerous styles and functions. For instance, turning machines are used as lathes that are essential for automatically turning the piece while the cutting tool creates the designed shape. Additionally, milling machines shape pieces using equipment from various axes.

Long-Term Value
Making orders for your company implies that you are investing in your firm’s capital and time. Do not select a shop solely based on them offering low prices. Low prices usually imply shoddy quality work. When dealing with CNC machining, most equipment tends to be expensive, meaning that you have to invest some money into the services, so that the shop can use the equipment that provides the best results within the stipulated time.

However, you should ensure that the value you get from the shop is more than the price, customer service should also be part of your evaluation. A quality shop will not only give you the best machining results but enables you to build a long-term relationship with them, ensuring that they meet your needs and expectations. Always consider the return in value over the long-term when choosing a CNC machine shop, which as we stated above, cannot always be indicated by the cost. Quality delivery on orders within the stipulated time will be the best investment.

Customer Feedback
The preexisting clientele of the machining facility offers an insight into the quality of the services provided by the business. The best CNC businesses have clients from large firms. Ensure that when choosing a CNC machine shop, you inquire who they have worked for in the past or are currently working with. The company must have customer feedback and good references readily available.

When choosing a machining shop, also consider looking online for customer testimonials regarding the shop, read through customer experiences, and see if they are repeat customers. Examining the customer reviews of the CNC shop allows you to gain insight into what to expect from the shop.

Up to Date Equipment
You wouldn’t want to use outdated and off-brand equipment to machine your parts. You would want to use quality machines for your work. The implication, in this case, is that you need to expect the same precision from a CNC machine shop. Look at the latest brands manufactured in the industry as they are regarded to have a history of producing quality parts essential for CNC machining services.

However, the use of brand name CNC machines alone cannot give you all the information about the company’s equipment and whether it’s adequate for your project. Make sure to ask the CNC shop if they have qualified employees to program the machines to your required project specifications.

On-Time Delivery
Time is an essential factor in your business; hence every step involved in the supply chain must be choreographed accordingly. Any form of delay in the supply chain process can throw away customers. To avoid such issues when choosing a machine shop, ensure that you check on their delivery policy. If the company guarantees on-time delivery, then they are likely a good hire. You should also check if the company keeps track of complex orders.

Is the Shop Hiring
Just like investing in large firms, every CNC shop should be actively hiring a new team of workers, consider looking at the number of permanent employees in the firm. A growing CNC machine shop requires more skilled and professional CNC workers. The team should undergo extensive training, in case the CNC machine shop is in such a position, it is able to deliver quality services.

Research on Business Details
It would be best if you always researched the CNC machine shop before hiring. Look at how long the shop has been in operation. A CNC machine shop that has been in operation for a long time is more likely to offer quality CNC machining services and uses well-machined equipment.

Please follow and like us:
error
fb-share-icon
Tweet
fb-share-icon
Emergency Machining Services Custom Machining Services CNC Milling Services CNC Turning Services Prototype Machining
ER Machining - CNC Machining Services
ER Machining - CNC Machining Services
3 Google reviews
Protected by Copyscape

© 2020 by ER Machining.