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Category: CNC Machining

Benefits of Precision Machining for Oil & Gas Industries

Posted on by ER Machining

Machining is nothing new to the human race. It’s been practiced for over a millennium. Ancient Egypt was known to use machine tools as far back as 1200 BC. Although these were handcrafted, they gave them an advantage in ancient civilization. As expected, those periods were notable for dimensional errors when machine parts were made.

Centuries after, engineers discovered means of making more accurate products using machines. The increase in demand for products across all industries has warranted innovation for manufacturing over the years. Manufacturing industries began to seek ways of reducing wastes by increasing the accuracy of methods. 

Meanwhile, to do this, there was the need to make machines with precision in every sense of it. That gave birth to precision machining. 

Nevertheless, old tools were used to make machine parts, and that allowed some degree of errors. Thankfully, the involvement of computers in controlling these processes and machines has given better results down the years. We know this as Computer Numerical Control (CNC) Precision Machining.

Precision CNC machining has been the new normal for most industries, the Oil and Gas Industries being one of them. This industry carries out processes such as exploration, extraction, refining, transporting, and marketing petroleum products. 

Just before we look at the advantages of precision machining technology to this sector, let’s remind ourselves what precision machining is all about.

 

What is Precision Machining?

Precision machining involves removing materials from a block or sheet and fashioning them to meet requirements using a series of operations. So accurate are these parts formed that they have tolerances as low as 0.0005 inches. That’s many times smaller than the thickness of the human hair. Precision machine services include activities such as cutting, turning, milling, and electrical discharge machining. 

These processes require several repetitions, which could be fatiguing for workers. Nowadays, using computer control, these processes are safer, faster, and more accurate. 

 

Advantages of Precision Machining to Oil and Gas Industries

Below are some of the benefits of precision machining for oil and gas industries.

1. Provision of Specialised Parts.

Most times, the equipment and tools used in the oil and gas industry are function-specific. For instance, to dig a well, drilling tools and bit types vary according to what the reservoir engineer advises. There is no room for error in dimensions so as not to jeopardize the task. 

Some specialized parts used in oil recovery include connectors, sealastic nipples, various nuts types, washers, adapters, and stiffeners, to mention a few.

These routine demands show how successful precision machining has been in delivering parts with unflinching accuracy.

 

2. Provision of High-Quality Materials

Machines in the oil and gas industries perform some of the most rigorous tasks possible. They have few downtimes due to the need to meet earmarked delivery. Hence, they require high-quality parts.

Precision machining using CNC machines can provide equipment and parts such as spacers, hydraulic components, sealing systems, tri-cone drill bit parts, and many more, with consistency in quality.

 

3. Quick Turn Around

The oil and gas industry deals with products of intense demand. With millions of barrels of crude to roll out daily, there is no room for sloppiness. During peak demand periods, things get more cumbersome. Breakdowns must be rare, and equipment and tools always at the ready for substitution. 

Through precision machining, these parts and equipment are available in the demanded quality every time, hence, no lag time due to shortage. In return, the industry experiences a quick turnaround despite the challenging tasks they face daily. 

 

4. Cost Saving

The oil and gas industries can reuse several pieces of equipment rather than purchasing more. With the availability of precision machining services such as tapping, deburring, drilling, internal threading, they can get some back to use. 

These, along with other secondary operations, will help to save costs from purchase. Come to think of it, most of this equipment comes at premium prices.

Besides, a sudden downtime can lead to colossal losses running into billions. These, among other reasons, are why the oil and gas industries need oil machining industries.

 

5. Increased Convenience

There were times that the coupling of parts was a problem. Several cases of errors in imported parts were hindrances to production and expansion. Many of these industries had to have their machine shops to correct such cases. Now, there is no fear of mismatch due to assurance of high precision.

Besides, engineers in the oil and gas sector can now design complex machine forms, which would make their work easier. These they because of the possibilities presented by the machine workshops offering precision CNC machine services. Thankfully, several machine shops Houston offers are top-notch and capable of oil machining.

 

Bottom Line

The oil and gas industries are unique in their functions and machine requirements. With the need for rapid expansion and building of the onshore and offshore structures, there is no way this would be easily achieved without precision machining.

Like other industries, machines are the backbones of production, and precision machining is the way to go.

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How Businesses can Benefit from Custom Machining Services

Posted on by ER Machining

Machining is a process in which a material (often metal) is cut into a desired final shape and size by a controlled material removal process. The processes that have this common theme, controlled material removal, are today collectively known as subtractive manufacturing in distinction from processes of controlled material addition, which are known as additive manufacturing. Exactly what the “controlled” part of the definition implies can vary, but it almost always implies the use of machine tools (in addition to just power tools and hand tools). Machining is a part of the manufacture of many metal products, but it can also be used on materials such as wood, plastic, ceramic, and composites. A room, building, or company where machining is done is called a machine shop. All kinds of industries and businesses need quantities of large and small metal or plastic components that may become a part of anything right from an automobile to a zoo. Hence machining services especially which provide customized solutions to businesses have proven to be a boon especially in scaling as well as developing new types of products and designs. 

When it comes to producing custom machine parts and designs, custom machine services are very helpful as they provide various faster methods such as milling, turning, EDM, and various others. Specialised custom machine shops are set up for creating parts that do not exist elsewhere and need specialized processes and machines to develop them in a short span of time. In lots of cases, custom machining services are used to make piece parts or large components that encompass several features. Since these parts are customized and ordered for a specific project, they can be heavily biased towards one particular end-use; they do not need to use standardized or universal components. One of the main applications of custom machining service is reverse engineering of parts. Reverse engineering services involve the extraction of existing design information and using it to recreate the machine part. When executed properly, the reverse engineering process will produce a high-quality part that performs to the same standards as an OEM replacement part. In many cases, reverse-engineered machine parts are less expensive than the original OEM alternative.

Custom machining services are especially beneficial for businesses that want to develop non-standard parts which are not available from the suppliers. Businesses that involve various unique features which need mass manufacturing or multiple elements which involve being combined in a single part can definitely benefit from the custom machining services. Custom machining can involve many forms of machining, from manual lathes to 5-axis CNC machining centers, and from prototype plastic machining to accurate metal machining. The machinery required for a particular project depends on the shape and size of the part, as well as the desired material. For some parts, several different cutting tools are required; for others, several pieces of machinery are required too. (For example, a tubular component may be made with CNC turning before further details are added using a CNC mill.)

Speed can be a big factor too. A product designer may be considering several options for their order, and, if the order quantity is on the small side, custom machining services may represent a significantly faster option than alternatives like molding, 3D printing, casting, or sheet metal fabrication, since the setup is fast and simple. The quality and physical properties of machined parts can also entice customers to custom machining over alternative techniques. Custom Machining Services can achieve finer tolerances than processes like 3D printing, and machined parts are often stronger than their molded counterparts since a blank workpiece has been evenly extruded rather than injected into an irregular mold cavity. A business might need fittings, spacers, bushings, shafts, manifolds, dies, fixtures, molds, and any number of other parts. A huge benefit of custom machining is how it not only performs in all kinds of environments, it enhances the business’s overall bottom line by doing the job faster and more cleanly than any other method.

Reverse engineering as explained earlier is one of the specialized applications for custom machining processes. Reverse engineering services involve deconstructing individual components of larger products. The reverse engineering process enables you to determine how a part was designed so that you can recreate it. Companies often use this approach when purchasing a replacement part from an original equipment manufacturer (OEM) is not an option. Businesses often use reverse engineering services on old electronic components, such as discontinued printed circuit boards (PCBs) and connecting cards. Frequently, the products in question will come from manufacturers that have since gone out of business. If the manufacturer is still in business, they might no longer offer the part. When reverse engineering a mechanical product, you start by analyzing the dimensions and attributes of the product in question, be it an aircraft, ship, vehicle, computer, or piece of industrial machinery. During this analysis, you make measurements of the widths, lengths, and heights of key components in the product, as these dimensions often relate to the product’s performance capacity. Today some custom machine shops use 3D scanning technologies to make these kinds of measurements. With three-dimensional scanners, engineers can gain accurate readings of the product’s specs and have this information automatically logged in their databases. 3D scanning technologies include coordinate measuring machines (CMM), industrial computed tomography (CT) scanners, laser scanners, and structured light digitizers.

As technology continues to develop and advance, custom machining services is necessary for the continuity of today’s existing businesses and manufacturing systems. Without custom machining services, businesses would be forced to replace entire machines regularly, investing vast sums of money in the process. Custom machining technology greatly benefits businesses that are keen on implementing it in their manufacturing operations. The custom machine shop works to reduce costs, increase profit, and ensure accuracy, consistency, and precision in the manufacturing processes. Moreover, worker safety can be guaranteed as the complex and harmful tasks are directed to custom machining services. Thus, companies should adopt this technology and consider even employing these services for larger manufacturing work.

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Why Choose ER Machining As Your Manufacturing Partner

Posted on by ER Machining

If you want to create a product or are considering wide-based production, you definitely want to build a product of value. You are likely on a quest for a manufacturing partner that will offer quality industrial manufacturing and standard parts, and produce the desired results. 

CNC machining is paramount for great quality prototyping and production. This is where ER Machining comes in. As a CNC Machining service provider in Houston, Texas, ER machining can promise the following concerning your needs:

 

  •  Reliable Services
  • Experience
  • Emergency services

 

Reliable services

ER machining has a vast employee base that is highly knowledgeable on CNC machining. With a variety of the market’s best CNC machines, ER machining offers several expert solutions in prototyping and production.

Its CNC turning and milling services are all run by experts with superior knowledge. If you, therefore, intend to produce a specific product, you will have the details of the product worked out. 

With your production team, the product specifications are drawn and sketched out. The ER machining team can also draw and work out all the details and requirements for production. With the availability of the high-class CNC machinery and experts that run it, ER produces your product with all the required specifications.

You can be sure that all the features worked out in the sketch will be brought out during production. ER machining holds the reputation for being the best fabrication shop in Houston Texas. 

This guarantees you that what you want to build will be brought to life with surety. This is without compromising the value, quality and fast timeframe in which you want it delivered. ER Machining’s top-quality machines and great craftsmanship, coupled with its expert craftsmen make the company a top pick for any part of your project. Whatever you require; whether small parts, complex parts or the entire product, ER machining will take it on.

 

Experience

ER machining has been doing precision machining for over 15 years. This is a testament to great skill, as the longer the time spent in practice, the greater the skill attained. When you are looking for a production partner, you want one with experience. 

Experience means that a team knows what they are doing since they have done it before. You do not want an inexperienced partner practicing with your project. The 15-year duration also proves that other people have trust in the products the company produces since this has kept it in business.

ER Machining comes with a large amount of acquired skill from its long years of practice. Creating a partnership with ER machining means that they will apply all these sets of skills to your product.

ER Machining will also bring a series of recommendations and advice to the partnership that will be beneficial to your production. 15 years of machining means that you can trust what we have to offer and that we have evidence to show for it. You can study the work we have done in all that time and therefore get proof of our competence. 

The fact that we have been doing machining for a while means that you can turn to outside sources for reference on executed tasks. When you consult other people that have had partnerships with ER Machining in the past, you will get a clear picture of all the company delivers, once they pledge. That way you will have an idea about the company’s sufficiency and reliability which will put you at ease.

 

Emergency services

ER Machining offers emergency services in addition to production services. In case you have any sort of breakdown, we are quick to provide a machined part. Since ER Machining produces parts of both a small and large magnitude, this quality is very beneficial. 

Several parts may need replacing during the production process, and our ability to manufacture anything means that we are in a position to offer a replacement. If ER Machining is your manufacturing partner, then you are guaranteed availability for all other forms of emergencies you will face along the way. 

With the timeliness that ER Machining offers, there will be no hitch in production. With all breakdowns having a quick fix coupled with a great skill set, production will be completed in no time.

You will, therefore, have all skilled engineers at your disposal to replace any bad parts and build the new ones. With that, you stand a chance of beating deadlines and completing projects earlier than predicted.

 

Conclusion

ER Machining has several engineers and skilled workers that will be deployed to your benefit.  This, plus the wide range of the best high-quality machinery on the market, means that your project will undoubtedly be in good hands. 

You can thus trust that the specifications you lay out in your drawing will be met with precision and that all the work will be delivered in a timely fashion. Competence and the ability to execute given tasks to the very minute detail guarantees customer satisfaction.

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How To Find The Right Machine Shop For Your Product

Posted on by ER Machining

To design a machine part is no mean feat without a machine shop. With several machine shops spread around, there is the temptation to walk into just anyone for your product. 

Well, there is the right one for your product if you know the knack for finding it. However, how can you do this? Not to worry! Here are the ways to find the right machine shop for your product. 

Service Coverage

Many machine shops can offer a wide range of services while others are specialized. That means, they can do only some kind of job. Hence, if your product does not fall in line with the service they provide, there’s no need to take your task there. 

Services machining companies are a dab hand at producing prototypes of designs, equipment repair, and production of items.

Machining companies vary in specializations and material usage. Some of the materials used in these companies are plastics, alloys, glass, rubber, wood, and metals. So, once you know the area of expertise of the companies, it becomes easier to make a choice.

Organizational History

There is a need to know the history of the factory. You should know how long they have been in operation, their customer satisfaction level, and their financial stance.

Machining companies with a robust financial base are very much likely to provide a satisfactory result than their counterparts. It also enables them to make prompt adjustments and technology updates whenever the need arises. An ideal Texas machine shop should source for finance beyond money paid by clients.

Moreover, it should be a point of interest to know if they have done similar works like yours over the years. That settled; you can ask for a sample. If you like the quality of what you see, you can have the same for your product.

Staffing

Of course, you won’t want your work to be the trial of people’s skills. The shop must have workers with the experience and expertise to deliver according to your taste. While most machines would run on CNC, the place of human interpretation and direction is ever so important.

The staff should include competent machine operators and manufacturing engineers who can adapt and evolve according to the task.

Besides, there is a need for a good customer service team. Are they calm, cooperative, or only eager to take up your work for monetary gain? These are signals to knowing if they would be able to help you or not. Several Houston machine shops have a good reputation for excellent customer service.

Machine Availability

A few lathes and drills are not enough to win your trust. A standard shop should have varieties of machines so that diverse operations can take place within the location. That said, you should expect to see some lathes, mills, centers, multitasking machines, drill presses, grinders, and much more in diversities. There is an expectation that many of them should run with computer numerical control (CNC) and other technologies.

You wouldn’t have any problem with an average Texas machine shop on this issue. Failure to do this could imply that they would end up subletting certain parts of the work to another machine shop Texas bound. 

Feedbacks from Clients

There is no way you can do without this. It is a crucial consideration in determining if a place is right for your work. What do previous clients have to say about them? 

A Houston machine shop would have a feedback platform that is accessible to the public. While you can’t make shared opinions the sole basis of your decision, it would be unwise to overlook them too.

Certification and Registration

There is a whole lot of difference between outlets that have both registration and certifications from the ISO, FDA, and ITAR. If it isn’t indicated on the workplace’s website or in the building, you should ask the manager.

Why this is important is that it assures you that they use only high-quality materials for their job. Also, the certification is a guarantee that you are in the right and efficient place for your project.

Privacy

How well does the company manage its customer’s data? This consideration becomes most important when the product is your invention. One of the documents you should ask them to sign before engaging them is the Non-Disclosure Agreement. That guarantees you that there would be no leak of your patent. A Houston machine shop would expect nothing less than that from you.

Timeliness

Most machining companies will do everything possible to win you over despite their tight schedule. The onus is on you to know how quickly you want your products to be ready. If it is urgent, then you should look for another. 

With the number of Houston machine shops, your search won’t take forever. Delivery when due is a crucial consideration in matters of service.

Pricing

The pricing of machine shops must not be unbearable. Any machine shop Texas found would have a price listing. It is beneficial to do a price sampling from several shops.

You must also be willing to pay for quality performance, lest the cheap cost of some deters you from checking out the other pertinent requirements. Hence, the price should be the final consideration after every other area has checked well with you.

Final Thoughts

Making the right decision in finding a machine shop is fundamental to getting good results. Doubtlessly, finding the best machine factory for your product would take some time and patience. The good thing is that in the end, it’s worth it. 

Ultimately, if your product must materialize satisfactorily, the bulk of the work lies with you. Although affordable pricing is essential, quality output should always be the priority.

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Quick Tips to Follow During Machine Breakdown

Posted on by ER Machining

Machines are a replacement of human labor not because it gets the work done faster, but continuously too. A simple breakdown can cause loss of the entire operation and production until the flaw has been repaired. This downtime not only causes loss of working hours but also loss of money.

According to the ARC Advisory group’s research, if a production line faces machine breakdown for 800 hours/year on average that would result in 5% production loss, accounting for $30000-$50000 loss/hour, meaning machine breakdown cost companies $15-$25 million/year. In this article, we have stated some tips to follow during machine breakdown.

Eight quick tips to follow during Machine Breakdown

  • Gathering Data on machine performance

Many people would say maintenance is important, no doubt, but to avoid random breakdown gathering data on machine performance comes first. Data helps to keep you informed about machine’s conditions and the preventing measures you can take. The best way to gather and study data is through digital solutions. Using computers to collect, analyze, and store data can help and improve the efficiency of work. 

  • Training machine operators

Most of the time reason why machine breakdown occurs is due to untrained and inefficient machine servicing. It is important to train machine operators so that they know the machine inside out. So if any breakdown occurs they can instantly minimize the problem and come up with fast solutions. 

  • Manage Maintenance through the digital system

Quick turnaround machines are responsible for various production applications and unsurpassed production performance. They might be your biggest game-changers, but also a hurdle when needs to be repaired. To overcome breakdowns in quick turnaround machining, it is essential to manage its maintenance from start to end via a centralized digital system. Work, production rate, capacity, and performance data can be accounted for and standard adjustments can be made accordingly. 

If any irregularities are observed in any of the machines the digital system will notify the technician before machine breakdown occurs. Work orders for each pre-breakdown can be assigned to engineers and machine operators handling the quick turnaround machine. This would ensure machine repairs are notified, tracked, and fixed properly before production comes to a hold. 

  • Avoid machine overworking

style=”font-weight: 400;”>All machines are manufactured with a recommended duration of working hours. Even if your machine is set for continuous production, it still has a capacity or workload duration. Even if you are tempted to work for longer hours to meet your production deadline make sure you turn it off for some hours for rest. Overworking can cause your machine to heat up faster.

This excess heat production can cause your machines to reach their limit faster. It can also speed up its wear and tear process causing it to age and break down. To prevent overworking your machine to reduce the amount of heat generated from it. Make sure to give your machines ample time for cooling down before you resume their operation again.

  • Fast Machine Services                                               

If you already have a machine set and no digital system set up and you need fast machine servicing, you can call for help. There are licensed professionals who can help you repair your machinery. There is also fast machine service providing companies that have trained professionals working under them. You can reach out to them and hire one of their trained engineers for a fast solution service.  

Use of historical data to locate equipment part that breaks down often You can use historical data to identify mistakes that have led to machine breakdown in the past. Historical data also help to identify common causes of machine failure. The most efficient way would be keeping a logbook of historical data or and find which parts of your equipment if most vulnerable and have stopped working under what added conditions.

Keeping track of all these conditions can help you to maintain and reduce machine breakdowns. You can also plan preventive measures before breakdown occurs too. Make sure to look out for data regarding machine overloads, warnings, and operator errors.

  • Scheduled Checkup

You can also have a scheduled machine checkup every month or twice or thrice a year, depending on your machine’s productivity and operation hours. Just like you have scheduled health checkups, your machine requires checkups too. This will help to maintain work orders and also coordinate effectively with production schedules. You trained operators and maintenance teams can make most of their time to avoid backlogs and prevent unwarned machine breakdowns. This will greatly improve production, help you to stay aware of any faulty equipment, and carry out maximum production for customer satisfaction.

  • 24-hour machine service system

Many companies offer same-day machine services. You can reach out to them any time of the day for service. Mazak machine movies, Rapid 24-hour, etc. are few companies that provide 24-hour machine services. You can also reach out to them for technician support who will be on standby dedicated to your needs whenever you face unpredicted breakdowns.   

Bottom Line

Now that you have read this article, did you find these quick tips to follow during machine breakdown helpful? It is advised to stay prepared and carry out scheduled machine checkups to prevent any unwanted problems. All the best!

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Benefits of Choosing Local Precision CNC Machine Shop

Posted on by ER Machining

CNC, short for Computerized Numerical Control, is one of the most efficient methods of producing prototypes for your business. The advantage of this manufacturing method can be many only if you can choose the right kind of CNC machine shop.

It is best that industries outsource their CNC works. Because there are many specialized CNC machine shops out there who are ready to take on any order and serve you with their expertise. Moreover, hiring their service is more reliable and cost-effective than setting up your CNC unit.

When it comes to choosing a CNC machining service, it is best to choose your local CNC industries.

Why choose a local CNC machine shop?

The internet is swarmed with many shops offering their CNC machining services all over the country. But the problem with them is that they are quite far away from your business region. It will be very time-consuming to go there and place your order.

This can be done online which will save you a lot of time. But then you won’t be able to express yourself and explain your specifications quite clearly. Also, there is the issue of trust.

IN that case, choosing your local CNC machine shops is the best choice for you and it also comes with a lot of benefits.

Moreover, by choosing a local CNC machining service, you are helping a local business to grow. This will ultimately result in your business contributing to the growth and development of the local economy.

Benefits of hiring a local CNC machine shop

If you are living in Houston, there are lots of options for you. But do not consider all of them as your local CNC machine shop. By saying local CNC machine shop Houston, we mean to consider those CNC machining shops that are right in your neighborhood in your Houston business establishment.

Now, what are the benefits of choosing a local CNC machine shop? Let us have a look.

  • Get specific

It is essential that when two business partners with each other, they must share a clear communication between them. In the CNC industry, it is of utmost necessity that you do so. Without clear communication, you cannot fully express what type of product you are desiring and what specifications it should have.

You cannot do that online when hiring a CNC machining service. But when you are hiring a local CNC machine shop, you can simply visit the shop in person and get specific about what you want and how you want your product to be made.

This way, you get what you want and the shop will be at ease of making the right product in your desired methods.

  • Get more insight

As you are visiting the shop in person and having clear two-way communication with the shop employees, you can learn a lot from them about CNC machining services.

On your request, the local CNC machine shops may give you a full walkthrough of how they manufacture a unit and what kind of material can be used for CNC machining.

This will give you more knowledge about the industry and it may help you in future product designing.

  • Choose more carefully

You might have known about the products used in CNC machining services from the internet. But knowing and feeling are different. In the local CNC machine shop Houston (assuming that you are in Houston), you can hold a unit of each material and make up your mind about what material will be best for use in making your product.

This may help you end up with a better product than you initially planned for.

  • Examine the products by yourself while manufacturing

While online CNC machining services may require you to put a minimum number of orders to start the manufacturing process, local CNC machine shops may make one unit of the product in your presence to let you examine if it meets your expectation.

With this opportunity, you can check if the product has a smooth surface as you desired? Are there any necessary changes necessary?

By doing so, you can perfect your desired product without ending up with a batch of undesired CNC processed products.

  • Save time and money

The shop you are partnering with us in your local neighborhood. It is very easy to reach there. This will ave you the cost of delivery and time. You can use that in your other projects.

  • Partnership for future projects

Your business and the local CNC machine shop that you partnered with can easily team up for future projects. The benefit of this is that you may get some discount for being a loyal customer of that business.

Moreover, with time the understanding between you two will gain more depth and it will be easier to place complicated orders in the future. The shop will know exactly what type of specification your product will need.

Ultimately, both you and the local CNC machine shop will enjoy a win-win situation and your local economy will enjoy growth.

Conclusion

Businesses should help other businesses that it relies on. A product manufacturing industry heavily relies on CNC machining services for efficiently manufacturing complicated parts for their products.

So, your business must choose a local CNC machine shop for fast delivery and clear communication. It will also serve the local economic growth. Ultimately everyone is winning. Both you and the local CNC shop will enjoy the benefit of profit and growth.

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How To Find Best Machine Shop For Your Project in 2021

Posted on by ER Machining

The 21st century has brought a myriad of industrial revolutions and technological advancements. However, with these developments, industries across all sectors have become more competitive than ever. No wonder, in this competitive market, finding a reliable machine shop has become a cumbersome task.

Not to forget, in 2021, the success of your project depends primarily on employing the right machinery. Considering every project is different. Thereby it needs diverse expertise to contrive successful output. With a myriad of machine shops available. Today, finding the perfect machine shop that meets your project’s requirements might be an uphill task. Possibilities are that you may not know exactly what to look for or what are questions that need to be answered when finding the best CNC machining services. In this article, we have listed a few tips that will help you find the best machining shops for your complex project. 

Tips for finding the best machine shop

Depending upon the state and locality, finding machining shops can be an easy or a difficult task. When choosing a Texas machine shop, consider looking at the big picture rather than focusing on one or two specialties of the machining shops—in simple words, evaluating a machine shop based on just one factor like the price is not recommended. Instead, try assessing any machine shop on different aspects and then decide if it would be suitable for your project or not. 

Look for Value than cheap price

By selecting a machine shop, you are not just spending some money. But you are also risking your project’s success along with your time and energy. So, going with machine shops at low prices alone might be a wrong decision. Said that we are not insisting that low prices do not mean quality work. 

But instead, you should understand that when it comes to using advanced manufacturing processes like CNC (computerized numerical control) machining or 3D printing. Machining shops with these services would cost more money and hence need more investment. On the other hand, costing more, these machining shops can deliver quality work in less time. Therefore, for the extra money, you can get accurate results, especially when precision is crucial for you and your company.

 On the other hand, often low price means low quality. So, try looking beyond price when comparing any Texas machine shop. Remember, you need to look for long-term value rather than just a cheap price. Hence, quality work delivered before time would be a better investment than a cheaply manufactured part from a machine shop.

Match your requirements with their capabilities 

It is possible that your project might need a high level of expertise and knowledge. So, instead of risking your project in the hands of an incompetent machine shop. Giving it to a capable machine shop would ensure definite victory. Look for the type of machining equipment available. Check if the machining company has the modern tools and expertise to contrive your project successfully. Also, don’t forget to check the company’s limitations and to what extent they can help you with your project. 

Moreover, you need to check if your project is too large for the machine table. In that case, you would need the help of a machining company that specializes in manual machining processes. All in all, with some basic research about the machining companies available and match your project’s requirements with the machining shop’s capabilities. It can help you judge the best machine shop for your project. 

Check for the ISO certification and quality control

The International Organization of Standards has created the different ISO 9000 standards. Based on your knowledge and experience, you might already know about the IS0 9001 certification. If not, consider having a look at this certification over the internet and its importance for customers and business. Though getting this certification is entirely voluntary. But it depicts how a machine company handles and operates its projects. 

To completely trust any machine shop, it is essential that you look for their ISO 9001 certification. A machine shop with an ISO certification proves its ability to offer quality service, stellar customer support, and excellent communication both within and outside the company. Moreover, if any machine shop has ISO 9001 certification, it is imperative that you find answers to these questions. How long has the company maintained its standard operations? Has it updated its certification from an older version? For instance, a company with accreditation from 1998 might have never updated it to the latest ones. 

Besides certification, the machine company should have reasonable quality control. Find out what the company does for quality checks? Also, do they give assurance after the project is completed?

In the case of machined parts, the machine shop should have the capabilities to check the accuracy of the delivered work. At last, don’t forget to ask the machine shop whether they will be willing to share the inspection report with you or not. 

To end,

Finding the best machine shop in 2021 can be difficult. But, evaluating the machine shop based on the tips we have shared in this article. It can surely help you find the best machine shop for your project in 2021.

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How CNC Machining Is Helping Your Business Save Cost In 2021

Posted on by ER Machining

CNC stands for Computer Numerical Control. CNC machining is a propagation process where some computer software monitors the activities of factory instruments and machinery which is pre-programmed. Imagine all the processes are ready for manufacturing but a human error or any kind of technical failure has stopped propagation for a precarious period. And this is the exact scenario where an emergency CNC machining service can luster.

How Does CNC Machining Work?

Most of the machinery and tools of a large company carry out a particular task. These machines can be a router, grinder, welder, milling machine, etc. These tools are mainly specified for those tasks and normally perform the tasks like a robot. At the time of activating the CNC system, the programmed software monitors the movements of these machines or tools. In CNC machinery, some written codes are inputted which controls the machinery and propagation process. Everything of machinery is determined by these codes such as cutting head, the part to reel speed, etc.

Companies that provide emergency CNC machine services will give you the certainty of the grand industrial standards. They will take responsibility for your propagation activities and deliver you the best quality of the finished products. And the most interesting aspect of it all is that you can hire them as your business partner for the long term to give you the support. This could be the perfect option for you to ensure the best product quality. 

What CNC Machining Services Deliver?

CNC machining services are the finest solution for avoiding any unwanted incidents in a company. They will ensure the product quality and will increase the quantity as well as the quality. A company will be able to increase the production speed and proficiency of the product. The most important thing is using CNC machining services is safer and also cost-effective.  As CNC machining improves machining validity, makes the complicated task easy, creates flexibility, increases production volumes; they will boost to reduce your business cost.

Companies that offer emergency CNC machining services are good at conducting essential manufacturing tasks. They always reside well-equipped and any kinds of services are available to get from them such as lathe, powder coating, laser cutting, etc. The experts of the company start propagation after understanding your needs. These companies provide the fastest machining services that will help to reduce the time between propagation and product launch. These emergency CNC machining services will augment you to get the finished product in just time. Undoubtedly it would be helpful for any business in conducting the decisive business activities that contain optimizing the production, marketing strategy and, pricing.

Cost of CNC Machining:

Though it is considered that the CNC Machining Services are cost-effective but often it depends on which purpose you are using it. And according to your purpose of using, the price varies a lot. If you want to order, you must consider the whole budget for your project first. You need to think about the following things also before purchasing:

  • Cost of labor
  • Cost of your order
  • Other extra repletion costs.
  • Cost of different categories of machine that is used for several purposes.

Mainly two categories of machines are generally used in CNC machining. They are:

  • 3-axis machines 
  •  Multi-axis machines.

The cost of the multi-axis machine is more than the 3-axis machine. There are also some common types of CNC machining such as CNC Lathes and Turning Machines, CNC milling machines, CNC laser machines, CNC plasma cutting machines, etc. According to the needs and activities, cost also varies here.

What You Can Expect?

Most of the CNC machining companies are feasible suppliers. They know how to deal with their customers in every situation. They will help you understand what CNC machining is and how much it affects your business if you have it. If you send your part files to them, their team will review the files and will find the machining suitability. They will discuss with you if there are any issues to discuss. They care about your valuable time and put immense effort and dedication to give you the best experience possible by delivering your product just in time. 

In other services, it is seen that they mainly focus on quantity over quality. But in CNC machining services any type of compromise will not be done with product quality, also you will get satisfaction with the quantity of the product. CNC machining services will always remind you that you are the main priority to them and will remove all of your hesitations giving the best service that you require to help your business save a lot of money.

Bottom Line:

The most important factor in running a business is the cost. No matter how hard you try to manage and maintain work efficiency, at the end of the day, it just seems to go in vain. The cost can’t be reduced and the company’s future falls into jeopardy. For cases like this, essential CNC machining can be the best solution for you to mitigate your overall costs. By carefully examining and monitoring your company’s machinery can save you loads of cost. Your business will get the jump start that it needs and will keep flourishing as long as CNC Machining is there to help.

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Benefits of Precision Machining For High Volume Requirements

Posted on by ER Machining

High volume CNC machining is known for producing modern engineered components in bulk keeping its highest quality possible. As industries adapt to manufacture parts in bulk to make more profit out of less budget spend.  

Precision CNC machines used these days have replaced the old traditional lathes, routers, mills, and grinders. The future looks even brighter for manufacturing industries with the usage of high volume CNC machining.  

One aspect of manufacturing where CNC’s are thriving is ‘milling’. CNC milling services have occupied the central place in the milling process. Compared to the old and manual milling procedures. Today’s employees are computerizing the process by giving numerical inputs in a machine that controls the multi-point cutting tool to remove the material and produce precision machined products.  

Small to mid-sized CNC machine shops need to leverage high volume CNC machining for their business growth to meet the deadlines of high volume orders with precise machining. Relevant businesses need to adapt such modern-day technologies to sustain.  

If your business isn’t using high-volume CNC machining. Then you might wanna rethink after reading these four advantages of using high volume CNC machining in your machine shops:-  

Qualitative and Quantitative Production

This sounds so good to be true. But with the help of high volume CNC machining,  manufacturers can produce engineering components in bulk by maintaining the quality of the material.  

CNC machinery is accurate and precise with its output. They can hold tolerances of plus or minus 0.001. This is one of the reasons why CNC machine shops can produce better modern components than others.  

The use of CNC machines falls under the ‘precision machining’ category, and according to the industry standards precision machines provide the best outputs.  Because they are reliable, error-free, and cheaper in production.  

CNC’s are programmed to follow repeatable procedures time and time again. Thus it’s easier to handle multi-axis operations throughout the high volume productions without having to give much attention.  

In short, both quality and quantity are being well maintained through high volume  CNC machining.  

Best Option for the Prototype Designs  

Before designing a prototype using CNC machines, several factors need to be considered. Most prototypes are designed by the product specifications considered on the production floor.  

Here volume, material, and geometry are the three factors that are considered important.  

In terms of low and medium production volumes, CNC’s are the right choice. But with the introduction of high volume CNC machining. It makes a better and cheaper option to use rather than 3D printing. 

In terms of material, as the use of modern material production gets increases day by day. The expectation of higher precision levels should be well maintained too. CNC  machines have developed to equip a wide range of materials to create prototypes for modern parts. As of today, there are few popular materials used for CNC machining.  

In terms of geometry, while many complex engineering components are being used, their parts are not easy to design and instead need careful inspection. CNC  machines can make few part designs look very easy.  

As the prototypes are designed from the CNC machines. It makes it a hell lot easier to carry out high-volume CNC machining as we input a set of numerical instructions.  

Fast Production and Less Wastage  

High volume production machining, is responsible for rolling out quick productions of custom-designed engineering components. CNC milling services are said to provide the fastest turnaround time for producing desired components. This is mainly due to the operations being completely automated by inserting a few numerical values in the device.  

High volume CNC’s along with other reliable machinery, can carry out production duties even in non-working hours. The machines are said to work 24hrs a day and since it requires less human attention and monitoring. This eliminates a few steps to the journey of production, which in the end, fasten ups the production pace.  

Along with the faster pace of operations, the internal scrap that leads to unnecessary waste could be reduced. Such scrap on the work floor will result in additional material and labor costs.  

Courtesy of software like CAD and CAM, which provides exact finishing process, tool path, and operations cycle time based upon product specifications. This will help manufacturers to reduce the wastage caused during production.  

Less Labor Needed  

Since the industry is changing from manual handling techniques to automated technology machinery. It leaves less space for human inclusion in the production process.  

Even though there will be a decrease in the workforce on the work floor, CNC machine shops do need skilled employees to be present at the time of production and give the right inputs to the machines.  

This helps a business as there is a decrease in the maintenance of machinery along with a decrease in the number of laborers required to run operations. The overall cost of producing a unit will be lower, and the profit margins will get thicker.  

Increased Profitability and Customer Retention  

The continuous operations performed on a repeating basis is the stand-out feature of CNC machines and carrying out production in bulk is the most effective feature of high volume CNC machining.  

Producing in bulk has its pros and CNC machines being involved in it impacts multiple factors like:-  

  • Reduction in manual labor  
  • Meeting with the right delivery dates  
  • Competitive pricing of the parts  
  • Increased in manufacturing capabilities  

One of the significant advantages of using high volume CNC machining in industries is to leverage profitability due to the above reasons.  

From a business point of view, if the manufactured parts are delivered at the right time. It increases the chances of higher customer retention and could elongate existing contracts for a business. Thus as buyers get increased, the business will be able to see the flip side of making profits.

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Importance of Emergency Machining for Businesses

Posted on by ER Machining

A scenario for you to picture: You are working 24/7 to launch a most-awaited release of the season. The launch date has grabbed excellent attention from the target audience with a commendable projected growth of 60% per year. Everything has been in control and then BOOM! The manufacturing plant stood still for an unpredictable period. Any delay in launching the product might result in competitors snatching the competitive position your company was about to achieve. Sigh, what a disaster!

This is when emergency machining services comes into action to rescue businesses. The breakdown of a machine includes a good amount of money to repair but also forces to break the bank to cope up with the lost profits. With so much going on, a business will require a backup to tackle any massive malfunction. 

The urgency of keeping track of the lead time and other efficiencies draws higher demand for fast machining services. It’s a blessing for businesses to stay ahead of competitors through components being repaired quickly and efficiently. Here’s a brief discussion to know why emergency machining is important for businesses

Gain a Fast Mover Advantage:

Businesses who are new to production and manufacturing can opt for a same day machining service to tackle any uncertainties. These machining services are comprised of high-tech pieces of machinery and experts who can realize the production needs and provide customized solutions. The machining workshops can work as a Plan B for businesses when machines require emergency maintenance, technical fixings, or rescue from breakdowns.

Improved Productivity of your Business:

Manufacturing involves tons of critical processes that are supported by non-essential activities. Machining service companies can be in charge of the maintenance, emergency breakdown jobs, and extraneous manufacturing processes while your business can take care of the marketing strategies, distribution, pricing methods, and crucial production strategies. The assignment of the task to an eligible machining service can result in almost 100% improved productivity.

Emergency machining services can take further responsibilities in manufacturing small essential parts of a product that can be integrated with the final product of that respective business. To be more concise, emergency machining services let your business focus more on its core competencies and leave the manufacturing process on them. 

There is plenty of CNC maintenance and 24-hour machine shop that are available 24/7 to get your machines running.

Get recommendations from experts

Machining is typically concerned with innovative technologies and frequent updating is what businesses need to keep ahead of its competitor. An emergency machining service is connected with multiple similar manufacturing companies and projects which enriches them with the most practical insights. A business having a machining service at hand can acquire tips from the machining support on optimizing the overall production process, designing innovatively, or techniques to reduce manufacturing costs. Getting connected with your local machining services is beneficial when your business needs to know about the current trends or assess the manufacturing process beforehand. 

Additional Support

Getting a local machining service can remove the fear of delays and unpredictable breakdowns in business firms. Most emergency support provides same-day machining services to ensure efficiency and utmost accuracy. Businesses can save time and money by the quick turnaround machining offered by the local manufacturing support. Besides, these service companies can cut down massive expenditure by using raw materials effectively, increasing the production speed, and ensuring standard fabrication. Additional support is provided through quality controls and assisting in design optimization. Businesses will only need to share their desired manufacturing requirements, usage of raw materials, and a deadline to get the job done promptly.

Fast and Reliable

Businesses don’t have emergency alert options and that is why it is important to have a backup. Machining services are available 24 hours a day to get your disaster fixed up and running. A pool of experts gets to the location without the need off waiting in a queue. This ensures extremely short lead times and reduces the burden of falling back from the competitors. Make sure to consult with local machining services that provide fast machining services and reliable solutions in case of emergencies.

Better Quality Control

Machining services are mostly dedicated to providing top-notch industrial standard manufacturing services. The quick turnaround machining solutions can work as third-party manufacturing experts for your business and are responsible to provide better quality at all times. Delegating most of the business activities can reduce business expenses and achieve better results. Moreover, custom machine shops assist in delivering the best quality products to customers by functioning as a 3rd party manufacturing expert.

Final Verdict: 

Same-day machining services can save manufacturing activities in case of unpredictable, sudden breakdowns. While choosing a machining service, make sure to select one that is nearer to your location to cut on logistic expenses and take action quickly. Analyze the machining service portfolio to get a better idea of its human resource, latest technologies, and additional benefits including consultation, assistance in prototyping and designing, or custom machining. Also, make sure the company is fast and reliable to understand the overall business requirements and is flexible enough to make necessary changes instantly.

To wrap it up, knowing the importance of emergency machining services, get your hand on the best machining provider to tackle any manufacturing uncertainty.

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