How ER Machining Is Paving Way with Aerospace Machining

Posted on August 6, 2021March 12, 2024 by ER Machining

Aerospace Machining unlike typical CNC machining processes are characterized by tighter tolerances and more difficult to machine materials. Along with large five-axis machines, turn-mill machines and precision grinders are among the high-value machine tools routinely used in this sector. Materials typical of aerospace machining include lightweight aluminum for structural members; hard and temperature-resistant metals including titanium and Inconel alloys for engine parts; and carbon-fiber composites that are both hard and lightweight for outer skins.

Aerospace machining can be very difficult for machinists as the dimensions being machined must be checked frequently and even the difference in temperature between morning and afternoon in the shop can affect some of the materials being machined. One of the machine shops in Houston offering high precision CNC machining services is ER machining which is a CNC machining shop located in Houston, Texas. ER machining offers quick turn around machining for high precision machining services. The CNC machines combined with expert machinists, welders and mechanical engineers provides the capability to perform custom machining services based on the requirement of the client. Along with the ability to develop custom parts, ER machining provides aerospace machining within the time limit provided, thus machining sure the deliverables are met on time.

Using state-of-the-art equipment, ER machining utilizes different types of milling operations such as plane, vertical, and face milling to produce accurate and high tolerance parts for the aerospace manufacturing needs. Tolerance is the acceptable range for a dimension which is determined by the form, fit, and function of the part. The softer the material used, the harder it is to hold a specified tolerance, since the material will flex while it is being cut. One of the important aspects while machining aerospace parts is the tight tolerances present in the design. When preparing a design, it is essential to specify the appropriate tolerances. This way you can be sure that your parts will be created within your specifications. ER Machining makes sure that proper aerospace machining tolerances are being met as per the customer requirement so that there is no vibrations or failures observed in the entire part and equipment. The high precision cnc machining from ER machining makes sure that the deviation from the actual measurements is kept to a minimum for the aerospace parts.

One of the main strengths of ER machining in aerospace machining is that it is a one stop shop for all the machining service needs. Whether it is a small-scale company, medium scale or a large-scale company, ER machining offers all types of machining under one roof for all the machining services. There are various advantages for companies which use ER machining services. For example, one of the major advantages is the reduced cost and the reduced labor requirement for the same. Since all the processes are entirely carried out under one roof, the precision is very well defined and controlled and there is no requirement for outsourcing any part of the process outside. This further eliminated unnecessary time and cost to the customer. Another advantage is since the entire process is under a single roof, the entire precision cnc machining and other labor requirements are reduced thus making it easier for mass manufacturing of aerospace machining parts.

Another strength of ER machining in aerospace machining of parts is the consistent quality it offers due to robust in-house equipment and technologies which it offers under a single roof. ER machining makes sure that the parts and components that are developed using precision CNC machining are as per the aerospace machining standards. The aerospace machining services such as CNC machining comprehensive secondary and finishing operations which are used to develop intricate, difficult to manufacture parts with tight tolerances are done such as to support the next-generation needs and demands for future designs in aerospace. Whether it is cargo planes, fighter jets, or passenger airlines, ER machining makes sure that the quality and accuracy are treated as an important component of aircraft construction. These accuracy requirements extend to every part of an aerospace production. It does not leave out anything, be it the innermost layer or the outer shell. For example, an airplane’s engine needs to keep it in the air for as long as it is in flight. As an implication, the engine must adequately process and use fuel. Precision CNC machining helps to make some of the seemingly insignificant parts vital to the engine’s running.

ER Machining top quality CNC machines operated by our expert machinists gives superior capability to precision machine any part you desire, while meeting all specifications in the drawings. Due to the possibility of custom machining services by ER machining, it is possible specific aerospace components as per the required time limit and rapid delivery. Due to reverse engineering and rapid prototyping services, it is possible to develop high precision custom aerospace parts and test them at ER machining before proceeding ahead for mass production. These parts can further be analyzed using FEA services also to determine the strength and the life of the parts in the aerospace environment.

Finally, ER machining offers high quality tooling components in their tool rooms to manufacture precision-based aerospace manufacturing. High quality tool rooms along with workflow software’s and state of the art inspection processes makes sure that the aerospace components obtained from ER machining are of the highest quality and standards. This not only plays a vital role in precision cnc machining, but also is a vital part for aerospace R&D. This enables ER machining to rapidly iterate new component designs, test them and if required edit the same. This will help deliver CNC machined prototypes and parts within as little as three days with tolerances down to 0.002 mm.

ER machining ensures high standards of quality, accuracy, delivery and exceeds expectations in aerospace machining. It is paving the way not only for rapid development of components, but also development of new components. It is a trust that is being generated amongst the aerospace market which can deliver as per the requirement of the project.

Quick Turn Around Machining: A key to Stabilizing Industries in a Post-Pandemic Era

Posted on August 5, 2021August 5, 2021 by ER Machining

No one planned for it, but it came nevertheless. The world as we know it would never be the same after it took a big hit from the Covid-19 virus. So widespread was the impact that every industry has a tale to tell.

Losses were epic, and the laws of supply and demand were pushed to the limit to overcome the trying times. Maintenance schedules didn’t matter, as staying safe became the immediate goal.

However, as there is a gradual opening of economic activities, it becomes expedient for industries to gain stability. While several factors could get them back on their feet, quick turnaround machining would play an immense role.

This article will look into how quick turnaround machining can help to steady industries after the pandemic.

What is quick turnaround machining?

Quick turnaround machining refers to the services of machine shops with the capacity to reduce lead times. More so, it involves preparing and responding to the emergency needs of clients.

Houston machine shops provide this service to a wide range of industries. Knowing that needs show up at an unplanned time, they have several machinery and professionals who interpret problems and provide apt solutions.

Besides, these companies usually stock up materials that are commonly used. The practice further reduces lead times. Companies in need of custom-made and non-standard parts can get what they need in times as little as a day. Other services they offer include maintenance,

Phases of Industrial Stability

According to studies, there are three expedient phases industries must navigate before attaining industrial stability. These include technical, psychological, and economic phases. Quick turnaround services can help to achieve these needs, as we would see in a moment.

A. Technical phases

Machines have been highly efficient in tackling production issues. Lags due to human variables are in many ways minimized using CNC machining service. Since the bulk of the work lies on program writing and execution by a computer, these variables are absentia.

The advanced technology of CNC machining services bypasses the often tedious processes that manual engineering pose to regaining balance. Not only does this technology get the production wheel rolling, it makes it do so fast.

B. Psychological phases

The concept of psychological balance covers both clients and manufacturers. Quick turnaround machining would doubtlessly reduce conflict between both parties. Nothing else would boost confidence after a prolonged period of inactivity than covering much ground in little time.

As a result, both sides would sooner share the can-do spirit, vital to propelling the industry.

C. Economic phases

Finance is a crucial industrial aspect. Minimizing losses and maximizing profits should be the priority of companies looking to rise from previous setbacks. Also, they must increase in capacity to handle several customers at a time.

Without a doubt, companies offering CNC machining services are playing their part in ensuring a fast turnaround for multiple works. The swift turnaround eventually keeps industries at work. That means they can dare to do more than ever before to cover lost grounds.

Why do industries need stability as a matter of urgency?

Industrial stability is the key to a functioning economy. No nation in the world can thrive without industries. Some of these challenges are a result of

1. There is an increased need for maintenance

Perhaps you are just about to open up your manufacturing firm after a long period of hibernation. While it is good news, there is the fear that some machines may have picked up a fault due to unuse and absence of maintenance. Getting those parts back to work or replacing them on time should be your concern. Finding a spare may prove difficult due to the use of custom parts or general unavailability. For that, there is a need for machine shops with fast machining services.

2. Industries are racing against time

As industries are trying to jump-start their activities, there is the need to make up for lost grounds. The backlogs are there, and so are the new demands. As a result, you would have a longer operation time than before.

The scenario would not be overwhelming to employees alone but the machines as well. There’ll be a need to keep engines in optimum condition at all times. For this, quick turnaround machining is indispensable, and there are Houston machine shops on the ready.

Meanwhile, the fallow period of activities has also been a chance for several industries to go back to the drawing board. As a result, there are continuous hurdles to scale.

3. There is a need to reduce cost

The period of inactivity brought about much loss to companies. Managing available funds for production would be a cogent issue in times such time as we are.

The longer the production time, the more the financial implication. The rapid time for producing machine parts helps reduce expenses. Again, products must get to the market at the right time for optimum sales. Industries know this too well and so work to reduce production time.

To do this, they need fast machining services to meet the increased need for pieces of machinery. Machine shops in Houston have the expertise and equipment to serve various industries all in good time.

Bottom Line

There is no need to reiterate the importance of industries to the economic development of any nation. Getting them up and working is not a matter of deliberation but that of urgency. Houston machine shops are taking the lead to make this happen by providing quick turnaround machining with a view to steadying industrial growth in these post-pandemic times.

Place of Machine Shops in Economic Rescue Post-Covid19-era

Posted on August 4, 2021August 5, 2021 by ER Machining

The impact of the Covid-19 on humanity would not wear off as quickly as it came. The death toll has long surpassed the four million mark, and it’s still counting. Besides the annihilation of lives, the pandemic has also been an economic vampire setting several nations many years back economically. The world, needless to say, can never be the same again.

As the need for economic recovery is an urgent matter for governments and industries, it becomes pertinent to identify crucial components that can aid economic growth.

Industrialization is the secret behind every thriving economy. The presence of industries in the United States plays no small role in its economic buoyancy. Enabling internal revenue and providing exports, their economic impact is enormous. Meanwhile, behind the drive of industries is the presence of machine shops.

This article aims to show the importance of machining shops to economic growth. It also highlights the vital roles they have to play in economic rescue post-covid-era.

Machine Shops as Economic Contributors

Machining companies hold a strategic position in all industries. Be it manufacturing, military hardware, construction, and aeronautics, machining firms are the go-to for the work tools of the establishments.

Machinery manufacturing is one of the most rewarding enterprises in the USA. The sector alone had a turnover of $141 billion in 2018. Upholding several industries in the nation, machinists have been indispensable players in the financial world.

According to Statista, machine shops would bring in over $37billion by 2024. While firms are invaluable to the economic prowess of any nation, the backbone of these industries is the machining shops.

One cannot undermine the contributions of machine shops to the gross domestic product of states. Statistics are indisputable, and they show how well machine shops have fared.

Economic Stimulating Methods of Machine Shops

The roles machining shops have to play in the economic rescue of the post-Covid-19-era is enormous. Let’s examine some of them.

1. Supporting Innovations

Without a doubt, the period of cessation in production is also one for entrepreneurs to get back to the drawing board. In a bid to mitigate future emergencies, several designs would emerge from entrepreneurs. That also means custom parts and functionalities would be in demand more than ever.

Such an industry would have to work with a custom machine shop to achieve this goal. Consequently, machining shops would be the spine of the new world of commerce as far as manufacturing is concerned.

2. Avoiding Downtimes

Knowing how costly downtimes are, that is the least any nation would want for her industries at this time. Machining companies can provide such services that prevent firms from experiencing further fallow times.

Machine shops are responsible for creating machined parts, which are invaluable to various manufacturing industries. These industries include the oil and gas industry, aircraft industry, automobiles, agriculture, and medical industries, to mention a few. There would only be a handful of sectors that can claim independence of the products of machine shops.

3. Increasing Output

There are lots of catch-ups to do if there would be an overturn of the downward graph most economies of the world presents. While manufacturing industries work towards producing more essentials for the nation, machine shops will play a vital role in ensuring the proposed production boost.

For instance, at the brow of the pandemic, the oil and gas industry almost came to a halt. As countries loosen up, there will be lots of nations in need of their services which had been limited.

4. Increased Export opportunities

The US has topped the chart of countries with the most export of machinery and transport equipment. Available data from the World Integrated Trades Solutions estimates about $1.3billion return as of 2019. the year 2020 would have been more promising, but for the outbreak of the Coronavirus.

These exploits cannot be alienated from the presence of machine shops offering CNC machine services to these industries. The efforts of machining companies will go a long way in reviving the economy after the impact of the pandemic.

5. Outsourcing advantages

Most manufacturing companies prefer to outsource several aspects of their works. The act of outsourcing allows the industries involved to concentrate on other aspects of production, enabling mass production.

Besides, machine shops allow for increased efficiency in cost and time, allowing enterprises to boost production and increase financial turnover.

Conclusion

We can’t afford to neglect what brought us to the economic pinnacle as a nation. Industries are the backbone of development, and machines are the forges of modernization. Machine shops are the bellies that birth most of the components of production.

Picking up from where the country has plunged economically requires giving credence to these companies. The impact of machines shops on economic recovery can be direct and indirect. Machine shops, after all, brought us where we are today, and they remain the best plan for the future.

How FEA and Additive Manufacturing is Paving the way for New Product Design

Posted on July 27, 2021March 12, 2024 by ER Machining

Finite Element Analysis (FEA) is one of the tools that has developed over the ages to extensively verify, validate and optimize the performance of ideas or products under structural loads and conditions. FEA is very useful especially for validating the strength and stability of the design under actual loading conditions. One of the primary areas whereas FEA is growing is in the Additive Manufacturing of various product designs which are specifically tailored for particular industries and applications. Additive manufacturing (AM), also known as 3D printing, is a transformative approach to industrial production that enables the creation of lighter, stronger parts and systems. This method has been used for fabricating and forming net and near net shape components for different industries such as aerospace, biomedical, and automobile applications.

The AM process normally includes the heating, melting, and solidification cycles of a material in the form of a feeding wire or powder using an electron or laser beam which provides high-density energy to melt the material in a fraction of time. Various FEA services are paving the way for additive manufacturing by designing the components such as calculating the thermal expansion and internal stresses in the 3D printed components as well as making sure that the failure due to the same does not happen during the life of the component for the application. Due to FEA analysis services, many complex components can be easily developed with high precision to the point that nowadays most machine shops have 3D printing machines to print a plethora of high-quality 3D parts. Due to the availability of various 3D printing materials, various CNC machining services are offering clients to produce parts of any desired mechanical and chemical properties. Furthermore, combining 3D printing machines with conventional machining capabilities has led to a reduction in lead times, reduction in cost, and development of new product designs and processes in several industries. It has led to 24-hour machine shops where the 3D printing machines in the machine shop can be used throughout day and night to print various simple as well as complex components.

Additive Manufacturing has become a continuous trend in the industry. The main advantages of machine shops offering additive manufacturing services lie in a continuous expansion in the range of metals, alloys, and metallic composites which can be produced in this technology. Combining Additive manufacturing services with FEA services is very advantageous in the faster transition of components from the design stage to the product of the final part. As additive manufacturing and CNC machining services provide flexibility in the design and development of the part, FEA services provide insights to the manufacturers and clients about the strength of the product design as well as give an idea for improving the process for mass manufacturing of the part. Usually, no specific tools or machining devices are required to process the part after it is 3D printed. The machine shop only needs to remove elements such as support structures, created during the printing process. This allows to significantly decrease the post-processing time. Once the part is developed, FEA analysis services ensure there is no failure due to the removal of material. In presence of failure also, it becomes easier to change the process and repeat the 3D print in a shorter time enabling the manufacturer to rapidly prototype, analyze and modify until the final part is reached. Therefore, additive manufacturing of metal parts translates into shortening lead times to days instead of weeks.

Another advantage resulting from producing metal with workshops offering additive manufacturing services is a reduction in material waste. In additive manufacturing, raw material is added and formed layer by layer, rather than subtracted or cut out of a bulk solid figure. Therefore, the material is placed only where needed, and the cost of the primary material used to produce one component is reduced. That makes 3D printing a resource-efficient technology. This not only ensures an optimized weight of the part, but also a strong part that can sustain an equal amount of stress as the original part using FEA services. It may be beneficial for automotive and aerospace applications.

Looking at metal parts from a designer perspective, machine shops in Houston with additive manufacturing allow for the production of unique and complex structures. Traditionally, some elements which cannot be cast need to be added to the element in post-production. For instance, adding the holes and threads requires machining capabilities after removing them from the mold. That increases the time and effort needed to manufacture the desired shape. On account of additive manufacturing, the complexity of the part does not generate additional costs. Where it was previously necessary to use several separate parts within a twisted or welded structure, now just one part is required. And it can be manufactured as a single piece. Therefore, newer product designs and processes are possible on parts that can be turned and shaped as per the client’s requirement. Using FEA services on the new product design further makes sure that there aren’t any thermal deformities being developed in the part as well as any internal stresses which can further lead to the failure of the part.

While additive manufacturing seems new to many, it has actually been around for several decades. In the right applications, additive manufacturing delivers a perfect trifecta of improved performance, complex geometries, and simplified fabrication. And along with FEA, Additive manufacturing is leading the way for the next generation of manufacturing and mass production by making even the development of complex parts and processes possible.

Benefits of Precision Machining for Oil & Gas Industries

Posted on June 30, 2021June 30, 2021 by ER Machining

Machining is nothing new to the human race. It’s been practiced for over a millennium. Ancient Egypt was known to use machine tools as far back as 1200 BC. Although these were handcrafted, they gave them an advantage in ancient civilization. As expected, those periods were notable for dimensional errors when machine parts were made.

Centuries after, engineers discovered means of making more accurate products using machines. The increase in demand for products across all industries has warranted innovation for manufacturing over the years. Manufacturing industries began to seek ways of reducing wastes by increasing the accuracy of methods.

Meanwhile, to do this, there was the need to make machines with precision in every sense of it. That gave birth to precision machining.

Nevertheless, old tools were used to make machine parts, and that allowed some degree of errors. Thankfully, the involvement of computers in controlling these processes and machines has given better results down the years. We know this as Computer Numerical Control (CNC) Precision Machining.

Precision CNC machining has been the new normal for most industries, the Oil and Gas Industries being one of them. This industry carries out processes such as exploration, extraction, refining, transporting, and marketing petroleum products.

Just before we look at the advantages of precision machining technology to this sector, let’s remind ourselves what precision machining is all about.

What is Precision Machining?

Precision machining involves removing materials from a block or sheet and fashioning them to meet requirements using a series of operations. So accurate are these parts formed that they have tolerances as low as 0.0005 inches. That’s many times smaller than the thickness of the human hair. Precision machine services include activities such as cutting, turning, milling, and electrical discharge machining.

These processes require several repetitions, which could be fatiguing for workers. Nowadays, using computer control, these processes are safer, faster, and more accurate.

Advantages of Precision Machining to Oil and Gas Industries

Below are some of the benefits of precision machining for oil and gas industries.

1. Provision of Specialised Parts.

Most times, the equipment and tools used in the oil and gas industry are function-specific. For instance, to dig a well, drilling tools and bit types vary according to what the reservoir engineer advises. There is no room for error in dimensions so as not to jeopardize the task.

Some specialized parts used in oil recovery include connectors, sealastic nipples, various nuts types, washers, adapters, and stiffeners, to mention a few.

These routine demands show how successful precision machining has been in delivering parts with unflinching accuracy.

2. Provision of High-Quality Materials

Machines in the oil and gas industries perform some of the most rigorous tasks possible. They have few downtimes due to the need to meet earmarked delivery. Hence, they require high-quality parts.

Precision machining using CNC machines can provide equipment and parts such as spacers, hydraulic components, sealing systems, tri-cone drill bit parts, and many more, with consistency in quality.

3. Quick Turn Around

The oil and gas industry deals with products of intense demand. With millions of barrels of crude to roll out daily, there is no room for sloppiness. During peak demand periods, things get more cumbersome. Breakdowns must be rare, and equipment and tools always at the ready for substitution.

Through precision machining, these parts and equipment are available in the demanded quality every time, hence, no lag time due to shortage. In return, the industry experiences a quick turnaround despite the challenging tasks they face daily.

4. Cost Saving

The oil and gas industries can reuse several pieces of equipment rather than purchasing more. With the availability of precision machining services such as tapping, deburring, drilling, internal threading, they can get some back to use.

These, along with other secondary operations, will help to save costs from purchase. Come to think of it, most of this equipment comes at premium prices.

Besides, a sudden downtime can lead to colossal losses running into billions. These, among other reasons, are why the oil and gas industries need oil machining industries.

5. Increased Convenience

There were times that the coupling of parts was a problem. Several cases of errors in imported parts were hindrances to production and expansion. Many of these industries had to have their machine shops to correct such cases. Now, there is no fear of mismatch due to assurance of high precision.

Besides, engineers in the oil and gas sector can now design complex machine forms, which would make their work easier. These they because of the possibilities presented by the machine workshops offering precision CNC machine services. Thankfully, several machine shops Houston offers are top-notch and capable of oil machining.

Bottom Line

The oil and gas industries are unique in their functions and machine requirements. With the need for rapid expansion and building of the onshore and offshore structures, there is no way this would be easily achieved without precision machining.

Like other industries, machines are the backbones of production, and precision machining is the way to go.

How Businesses can Benefit from Custom Machining Services

Posted on June 29, 2021 by ER Machining

Machining is a process in which a material (often metal) is cut into a desired final shape and size by a controlled material removal process. The processes that have this common theme, controlled material removal, are today collectively known as subtractive manufacturing in distinction from processes of controlled material addition, which are known as additive manufacturing. Exactly what the “controlled” part of the definition implies can vary, but it almost always implies the use of machine tools (in addition to just power tools and hand tools). Machining is a part of the manufacture of many metal products, but it can also be used on materials such as wood, plastic, ceramic, and composites. A room, building, or company where machining is done is called a machine shop. All kinds of industries and businesses need quantities of large and small metal or plastic components that may become a part of anything right from an automobile to a zoo. Hence machining services especially which provide customized solutions to businesses have proven to be a boon especially in scaling as well as developing new types of products and designs.

When it comes to producing custom machine parts and designs, custom machine services are very helpful as they provide various faster methods such as milling, turning, EDM, and various others. Specialised custom machine shops are set up for creating parts that do not exist elsewhere and need specialized processes and machines to develop them in a short span of time. In lots of cases, custom machining services are used to make piece parts or large components that encompass several features. Since these parts are customized and ordered for a specific project, they can be heavily biased towards one particular end-use; they do not need to use standardized or universal components. One of the main applications of custom machining service is reverse engineering of parts. Reverse engineering services involve the extraction of existing design information and using it to recreate the machine part. When executed properly, the reverse engineering process will produce a high-quality part that performs to the same standards as an OEM replacement part. In many cases, reverse-engineered machine parts are less expensive than the original OEM alternative.

Custom machining services are especially beneficial for businesses that want to develop non-standard parts which are not available from the suppliers. Businesses that involve various unique features which need mass manufacturing or multiple elements which involve being combined in a single part can definitely benefit from the custom machining services. Custom machining can involve many forms of machining, from manual lathes to 5-axis CNC machining centers, and from prototype plastic machining to accurate metal machining. The machinery required for a particular project depends on the shape and size of the part, as well as the desired material. For some parts, several different cutting tools are required; for others, several pieces of machinery are required too. (For example, a tubular component may be made with CNC turning before further details are added using a CNC mill.)

Speed can be a big factor too. A product designer may be considering several options for their order, and, if the order quantity is on the small side, custom machining services may represent a significantly faster option than alternatives like molding, 3D printing, casting, or sheet metal fabrication, since the setup is fast and simple. The quality and physical properties of machined parts can also entice customers to custom machining over alternative techniques. Custom Machining Services can achieve finer tolerances than processes like 3D printing, and machined parts are often stronger than their molded counterparts since a blank workpiece has been evenly extruded rather than injected into an irregular mold cavity. A business might need fittings, spacers, bushings, shafts, manifolds, dies, fixtures, molds, and any number of other parts. A huge benefit of custom machining is how it not only performs in all kinds of environments, it enhances the business’s overall bottom line by doing the job faster and more cleanly than any other method.

Reverse engineering as explained earlier is one of the specialized applications for custom machining processes. Reverse engineering services involve deconstructing individual components of larger products. The reverse engineering process enables you to determine how a part was designed so that you can recreate it. Companies often use this approach when purchasing a replacement part from an original equipment manufacturer (OEM) is not an option. Businesses often use reverse engineering services on old electronic components, such as discontinued printed circuit boards (PCBs) and connecting cards. Frequently, the products in question will come from manufacturers that have since gone out of business. If the manufacturer is still in business, they might no longer offer the part. When reverse engineering a mechanical product, you start by analyzing the dimensions and attributes of the product in question, be it an aircraft, ship, vehicle, computer, or piece of industrial machinery. During this analysis, you make measurements of the widths, lengths, and heights of key components in the product, as these dimensions often relate to the product’s performance capacity. Today some custom machine shops use 3D scanning technologies to make these kinds of measurements. With three-dimensional scanners, engineers can gain accurate readings of the product’s specs and have this information automatically logged in their databases. 3D scanning technologies include coordinate measuring machines (CMM), industrial computed tomography (CT) scanners, laser scanners, and structured light digitizers.

As technology continues to develop and advance, custom machining services is necessary for the continuity of today’s existing businesses and manufacturing systems. Without custom machining services, businesses would be forced to replace entire machines regularly, investing vast sums of money in the process. Custom machining technology greatly benefits businesses that are keen on implementing it in their manufacturing operations. The custom machine shop works to reduce costs, increase profit, and ensure accuracy, consistency, and precision in the manufacturing processes. Moreover, worker safety can be guaranteed as the complex and harmful tasks are directed to custom machining services. Thus, companies should adopt this technology and consider even employing these services for larger manufacturing work.

Why Choose ER Machining As Your Manufacturing Partner

Posted on June 3, 2021 by ER Machining

If you want to create a product or are considering wide-based production, you definitely want to build a product of value. You are likely on a quest for a manufacturing partner that will offer quality industrial manufacturing and standard parts, and produce the desired results.

CNC machining is paramount for great quality prototyping and production. This is where ER Machining comes in. As a CNC Machining service provider in Houston, Texas, ER machining can promise the following concerning your needs:

Reliable Services
Experience
Emergency services

Reliable services

ER machining has a vast employee base that is highly knowledgeable on CNC machining. With a variety of the market’s best CNC machines, ER machining offers several expert solutions in prototyping and production.

Its CNC turning and milling services are all run by experts with superior knowledge. If you, therefore, intend to produce a specific product, you will have the details of the product worked out.

With your production team, the product specifications are drawn and sketched out. The ER machining team can also draw and work out all the details and requirements for production. With the availability of the high-class CNC machinery and experts that run it, ER produces your product with all the required specifications.

You can be sure that all the features worked out in the sketch will be brought out during production. ER machining holds the reputation for being the best fabrication shop in Houston Texas.

This guarantees you that what you want to build will be brought to life with surety. This is without compromising the value, quality and fast timeframe in which you want it delivered. ER Machining’s top-quality machines and great craftsmanship, coupled with its expert craftsmen make the company a top pick for any part of your project. Whatever you require; whether small parts, complex parts or the entire product, ER machining will take it on.

Experience

ER machining has been doing precision machining for over 15 years. This is a testament to great skill, as the longer the time spent in practice, the greater the skill attained. When you are looking for a production partner, you want one with experience.

Experience means that a team knows what they are doing since they have done it before. You do not want an inexperienced partner practicing with your project. The 15-year duration also proves that other people have trust in the products the company produces since this has kept it in business.

ER Machining comes with a large amount of acquired skill from its long years of practice. Creating a partnership with ER machining means that they will apply all these sets of skills to your product.

ER Machining will also bring a series of recommendations and advice to the partnership that will be beneficial to your production. 15 years of machining means that you can trust what we have to offer and that we have evidence to show for it. You can study the work we have done in all that time and therefore get proof of our competence.

The fact that we have been doing machining for a while means that you can turn to outside sources for reference on executed tasks. When you consult other people that have had partnerships with ER Machining in the past, you will get a clear picture of all the company delivers, once they pledge. That way you will have an idea about the company’s sufficiency and reliability which will put you at ease.

Emergency services

ER Machining offers emergency services in addition to production services. In case you have any sort of breakdown, we are quick to provide a machined part. Since ER Machining produces parts of both a small and large magnitude, this quality is very beneficial.

Several parts may need replacing during the production process, and our ability to manufacture anything means that we are in a position to offer a replacement. If ER Machining is your manufacturing partner, then you are guaranteed availability for all other forms of emergencies you will face along the way.

With the timeliness that ER Machining offers, there will be no hitch in production. With all breakdowns having a quick fix coupled with a great skill set, production will be completed in no time.

You will, therefore, have all skilled engineers at your disposal to replace any bad parts and build the new ones. With that, you stand a chance of beating deadlines and completing projects earlier than predicted.

Conclusion

ER Machining has several engineers and skilled workers that will be deployed to your benefit. This, plus the wide range of the best high-quality machinery on the market, means that your project will undoubtedly be in good hands.

You can thus trust that the specifications you lay out in your drawing will be met with precision and that all the work will be delivered in a timely fashion. Competence and the ability to execute given tasks to the very minute detail guarantees customer satisfaction.

How To Find The Right Machine Shop For Your Product

Posted on May 25, 2021March 12, 2024 by ER Machining

To design a machine part is no mean feat without a machine shop. With several machine shops spread around, there is the temptation to walk into just anyone for your product.

Well, there is the right one for your product if you know the knack for finding it. However, how can you do this? Not to worry! Here are the ways to find the right machine shop for your product.

Service Coverage

Many machine shops can offer a wide range of services while others are specialized. That means, they can do only some kind of job. Hence, if your product does not fall in line with the service they provide, there’s no need to take your task there.

Services machining companies are a dab hand at producing prototypes of designs, equipment repair, and production of items.

Machining companies vary in specializations and material usage. Some of the materials used in these companies are plastics, alloys, glass, rubber, wood, and metals. So, once you know the area of expertise of the companies, it becomes easier to make a choice.

Organizational History

There is a need to know the history of the factory. You should know how long they have been in operation, their customer satisfaction level, and their financial stance.

Machining companies with a robust financial base are very much likely to provide a satisfactory result than their counterparts. It also enables them to make prompt adjustments and technology updates whenever the need arises. An ideal Texas machine shop should source for finance beyond money paid by clients.

Moreover, it should be a point of interest to know if they have done similar works like yours over the years. That settled; you can ask for a sample. If you like the quality of what you see, you can have the same for your product.

Staffing

Of course, you won’t want your work to be the trial of people’s skills. The shop must have workers with the experience and expertise to deliver according to your taste. While most machines would run on CNC, the place of human interpretation and direction is ever so important.

The staff should include competent machine operators and manufacturing engineers who can adapt and evolve according to the task.

Besides, there is a need for a good customer service team. Are they calm, cooperative, or only eager to take up your work for monetary gain? These are signals to knowing if they would be able to help you or not. Several Houston machine shops have a good reputation for excellent customer service.

Machine Availability

A few lathes and drills are not enough to win your trust. A standard shop should have varieties of machines so that diverse operations can take place within the location. That said, you should expect to see some lathes, mills, centers, multitasking machines, drill presses, grinders, and much more in diversities. There is an expectation that many of them should run with computer numerical control (CNC) and other technologies.

You wouldn’t have any problem with an average Texas machine shop on this issue. Failure to do this could imply that they would end up subletting certain parts of the work to another machine shop Texas bound.

Feedbacks from Clients

There is no way you can do without this. It is a crucial consideration in determining if a place is right for your work. What do previous clients have to say about them?

A Houston machine shop would have a feedback platform that is accessible to the public. While you can’t make shared opinions the sole basis of your decision, it would be unwise to overlook them too.

Certification and Registration

There is a whole lot of difference between outlets that have both registration and certifications from the ISO, FDA, and ITAR. If it isn’t indicated on the workplace’s website or in the building, you should ask the manager.

Why this is important is that it assures you that they use only high-quality materials for their job. Also, the certification is a guarantee that you are in the right and efficient place for your project.

Privacy

How well does the company manage its customer’s data? This consideration becomes most important when the product is your invention. One of the documents you should ask them to sign before engaging them is the Non-Disclosure Agreement. That guarantees you that there would be no leak of your patent. A Houston machine shop would expect nothing less than that from you.

Timeliness

Most machining companies will do everything possible to win you over despite their tight schedule. The onus is on you to know how quickly you want your products to be ready. If it is urgent, then you should look for another.

With the number of Houston machine shops, your search won’t take forever. Delivery when due is a crucial consideration in matters of service.

Pricing

The pricing of machine shops must not be unbearable. Any machine shop Texas found would have a price listing. It is beneficial to do a price sampling from several shops.

You must also be willing to pay for quality performance, lest the cheap cost of some deters you from checking out the other pertinent requirements. Hence, the price should be the final consideration after every other area has checked well with you.

Final Thoughts

Making the right decision in finding a machine shop is fundamental to getting good results. Doubtlessly, finding the best machine factory for your product would take some time and patience. The good thing is that in the end, it’s worth it.

Ultimately, if your product must materialize satisfactorily, the bulk of the work lies with you. Although affordable pricing is essential, quality output should always be the priority.

Quick Tips to Follow During Machine Breakdown

Posted on May 21, 2021 by ER Machining

Machines are a replacement of human labor not because it gets the work done faster, but continuously too. A simple breakdown can cause loss of the entire operation and production until the flaw has been repaired. This downtime not only causes loss of working hours but also loss of money.

According to the ARC Advisory group’s research, if a production line faces machine breakdown for 800 hours/year on average that would result in 5% production loss, accounting for $30000-$50000 loss/hour, meaning machine breakdown cost companies $15-$25 million/year. In this article, we have stated some tips to follow during machine breakdown.

Eight quick tips to follow during Machine Breakdown

Gathering Data on machine performance

Many people would say maintenance is important, no doubt, but to avoid random breakdown gathering data on machine performance comes first. Data helps to keep you informed about machine’s conditions and the preventing measures you can take. The best way to gather and study data is through digital solutions. Using computers to collect, analyze, and store data can help and improve the efficiency of work.

Training machine operators

Most of the time reason why machine breakdown occurs is due to untrained and inefficient machine servicing. It is important to train machine operators so that they know the machine inside out. So if any breakdown occurs they can instantly minimize the problem and come up with fast solutions.

Manage Maintenance through the digital system

Quick turnaround machines are responsible for various production applications and unsurpassed production performance. They might be your biggest game-changers, but also a hurdle when needs to be repaired. To overcome breakdowns in quick turnaround machining, it is essential to manage its maintenance from start to end via a centralized digital system. Work, production rate, capacity, and performance data can be accounted for and standard adjustments can be made accordingly.

If any irregularities are observed in any of the machines the digital system will notify the technician before machine breakdown occurs. Work orders for each pre-breakdown can be assigned to engineers and machine operators handling the quick turnaround machine. This would ensure machine repairs are notified, tracked, and fixed properly before production comes to a hold.

Avoid machine overworking

style=”font-weight: 400;”>All machines are manufactured with a recommended duration of working hours. Even if your machine is set for continuous production, it still has a capacity or workload duration. Even if you are tempted to work for longer hours to meet your production deadline make sure you turn it off for some hours for rest. Overworking can cause your machine to heat up faster.

This excess heat production can cause your machines to reach their limit faster. It can also speed up its wear and tear process causing it to age and break down. To prevent overworking your machine to reduce the amount of heat generated from it. Make sure to give your machines ample time for cooling down before you resume their operation again.

Fast Machine Services

If you already have a machine set and no digital system set up and you need fast machine servicing, you can call for help. There are licensed professionals who can help you repair your machinery. There is also fast machine service providing companies that have trained professionals working under them. You can reach out to them and hire one of their trained engineers for a fast solution service.

Use of historical data to locate equipment part that breaks down often You can use historical data to identify mistakes that have led to machine breakdown in the past. Historical data also help to identify common causes of machine failure. The most efficient way would be keeping a logbook of historical data or and find which parts of your equipment if most vulnerable and have stopped working under what added conditions.

Keeping track of all these conditions can help you to maintain and reduce machine breakdowns. You can also plan preventive measures before breakdown occurs too. Make sure to look out for data regarding machine overloads, warnings, and operator errors.

Scheduled Checkup

You can also have a scheduled machine checkup every month or twice or thrice a year, depending on your machine’s productivity and operation hours. Just like you have scheduled health checkups, your machine requires checkups too. This will help to maintain work orders and also coordinate effectively with production schedules. You trained operators and maintenance teams can make most of their time to avoid backlogs and prevent unwarned machine breakdowns. This will greatly improve production, help you to stay aware of any faulty equipment, and carry out maximum production for customer satisfaction.

24-hour machine service system

Many companies offer same-day machine services. You can reach out to them any time of the day for service. Mazak machine movies, Rapid 24-hour, etc. are few companies that provide 24-hour machine services. You can also reach out to them for technician support who will be on standby dedicated to your needs whenever you face unpredicted breakdowns.

Bottom Line

Now that you have read this article, did you find these quick tips to follow during machine breakdown helpful? It is advised to stay prepared and carry out scheduled machine checkups to prevent any unwanted problems. All the best!

Benefits of Choosing Local Precision CNC Machine Shop

Posted on May 20, 2021March 12, 2024 by ER Machining

CNC, short for Computerized Numerical Control, is one of the most efficient methods of producing prototypes for your business. The advantage of this manufacturing method can be many only if you can choose the right kind of CNC machine shop.

It is best that industries outsource their CNC works. Because there are many specialized CNC machine shops out there who are ready to take on any order and serve you with their expertise. Moreover, hiring their service is more reliable and cost-effective than setting up your CNC unit.

When it comes to choosing a CNC machining service, it is best to choose your local CNC industries.

Why choose a local CNC machine shop?

The internet is swarmed with many shops offering their CNC machining services all over the country. But the problem with them is that they are quite far away from your business region. It will be very time-consuming to go there and place your order.

This can be done online which will save you a lot of time. But then you won’t be able to express yourself and explain your specifications quite clearly. Also, there is the issue of trust.

IN that case, choosing your local CNC machine shops is the best choice for you and it also comes with a lot of benefits.

Moreover, by choosing a local CNC machining service, you are helping a local business to grow. This will ultimately result in your business contributing to the growth and development of the local economy.

Benefits of hiring a local CNC machine shop

If you are living in Houston, there are lots of options for you. But do not consider all of them as your local CNC machine shop. By saying local CNC machine shop Houston, we mean to consider those CNC machining shops that are right in your neighborhood in your Houston business establishment.

Now, what are the benefits of choosing a local CNC machine shop? Let us have a look.

Get specific

It is essential that when two business partners with each other, they must share a clear communication between them. In the CNC industry, it is of utmost necessity that you do so. Without clear communication, you cannot fully express what type of product you are desiring and what specifications it should have.

You cannot do that online when hiring a CNC machining service. But when you are hiring a local CNC machine shop, you can simply visit the shop in person and get specific about what you want and how you want your product to be made.

This way, you get what you want and the shop will be at ease of making the right product in your desired methods.

Get more insight

As you are visiting the shop in person and having clear two-way communication with the shop employees, you can learn a lot from them about CNC machining services.

On your request, the local CNC machine shops may give you a full walkthrough of how they manufacture a unit and what kind of material can be used for CNC machining.

This will give you more knowledge about the industry and it may help you in future product designing.

Choose more carefully

You might have known about the products used in CNC machining services from the internet. But knowing and feeling are different. In the local CNC machine shop Houston (assuming that you are in Houston), you can hold a unit of each material and make up your mind about what material will be best for use in making your product.

This may help you end up with a better product than you initially planned for.

Examine the products by yourself while manufacturing

While online CNC machining services may require you to put a minimum number of orders to start the manufacturing process, local CNC machine shops may make one unit of the product in your presence to let you examine if it meets your expectation.

With this opportunity, you can check if the product has a smooth surface as you desired? Are there any necessary changes necessary?

By doing so, you can perfect your desired product without ending up with a batch of undesired CNC processed products.

Save time and money

The shop you are partnering with us in your local neighborhood. It is very easy to reach there. This will ave you the cost of delivery and time. You can use that in your other projects.

Partnership for future projects

Your business and the local CNC machine shop that you partnered with can easily team up for future projects. The benefit of this is that you may get some discount for being a loyal customer of that business.

Moreover, with time the understanding between you two will gain more depth and it will be easier to place complicated orders in the future. The shop will know exactly what type of specification your product will need.

Ultimately, both you and the local CNC machine shop will enjoy a win-win situation and your local economy will enjoy growth.

Conclusion

Businesses should help other businesses that it relies on. A product manufacturing industry heavily relies on CNC machining services for efficiently manufacturing complicated parts for their products.

So, your business must choose a local CNC machine shop for fast delivery and clear communication. It will also serve the local economic growth. Ultimately everyone is winning. Both you and the local CNC shop will enjoy the benefit of profit and growth.