Here Are Few Application & Types of Tungsten Carbide Machining

ER Machining’s, carbide machine shop specializes in machining parts and components made of tungsten carbide, a complex and durable material commonly used in a variety of applications, including cutting tools, wear-resistant parts, and dies. These shops typically have a range of equipment and tools, such as lathes, milling machines, and grinders, to produce carbide parts with high precision and accuracy. Carbide machining services can also involve other operations such as drilling, boring, and tapping, and may require specialized knowledge and experience to produce quality results.


There are several types of carbide machining, which include the following:

  • Turning: The process of shaping carbide parts by rotating them against a cutting tool.
  • Milling: The process of removing material from a carbide workpiece by feeding it against a rotating cutting tool.
  • Grinding: The process of removing material from a carbide workpiece by abrasion using a rotating abrasive wheel.
  • Drilling: The process of making a cylindrical hole in a carbide workpiece using a rotating cutting tool.
  • Boring: The process of enlarging an existing hole in a carbide workpiece using a rotating cutting tool. 
  • Tapping: The process of creating internal threads in a carbide workpiece using a cutting tool.

These are some of the most common types of carbide machining, but there are other specialized operations as well, such as reaming, broaching, and wire EDM. Each type of machining requires specialized equipment and techniques, and the choice of the process will depend on the specific requirements of the part being produced.

Tungsten carbide is a highly durable and heat-resistant material, making it suitable for a variety of applications, especially in industries such as aerospace, automotive, electronics, and construction. Some common applications of Tungsten carbide machining include:

  • Cutting tools: Tungsten carbide machining is often used to manufacture cutting tools for machining metals and other hard materials.
  • Wear-resistant parts: It is commonly used for the production of wear-resistant parts, such as seals, valve components, and pump parts, due to its high hardness and wear resistance.
  • Mining: It is often used in mining equipment, including drilling bits, rock crushers, and mining tools.
  • Aerospace: It is used in aerospace components, such as aircraft engine parts and aerospace cutting tools.
  • Medical devices: Tungsten carbide machining is used to produce medical devices, such as orthopedic implants, dental implants, and surgical instruments.

Overall, tungsten carbide machining has a wide range of applications in industries that require high-performance, durable, and heat-resistant components. ER Machining is the best carbide manufacturer for any type of machining requirement.

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Why Ceramic Manufacturing Is Helpful Than Custom Machining Solution

Ceramics are indispensable in the engineering sphere as they are applicable for various uses. Their insulating characteristic, and resistance to corrosion, among others, make them suitable for several industries like aerospace, electronics, and biomedical, to mention a few. 

Ceramic manufacturing refers to every process of mixing ingredients, sintering, and fabricating ceramic materials into usable non-metal parts. Depending on the application, diverse methods are involved in engineering ceramics production. Also, you must know that the type of ceramics used in engineering differs from the contemporary earthen wares in our homes.

Technical ceramics for engineering functions differ in their mode of production from traditional ceramic materials. Ceramic manufacturers hardly use naturally occurring substances like clay. They do this to have materials with superior qualities to those obtainable from earthen wares.

Engineering ceramics include macor, alumina, boron carbide, tungsten carbide, and many others. They result from mixing precursor powders and binders. Shaping of the tool follows using a forming method such as extrusion, slip casting, dry pressing, tape casting, and injection molding.

We refer to the ceramic product as ‘green,’ and machining is possible from that moment. Firing takes place in a kiln to make the tools reach the required hardness, and more machining functions still occur.

Some machining techniques for ceramics include sawing, milling, turning, drilling, tapping, grinding, and polishing. In this article, we shall be reviewing the importance of machining solutions to ceramic manufacturing. 

Benefits of machining solution to ceramic manufacturing

  1. Makes Ceramic manufacturing faster

The production of ceramic tools and materials is a multifaceted process. Each stage in the traditional method of production of these materials is time-consuming.

Manufacturers must show much care to each piece due to its delicate nature, slowing down mass production. But with ceramic machining services, ceramic manufacturing is swift as special machines are employed to handle these processes without compromising product safety.

  1. High Precision

Different companies require ceramic parts, and most of these are custom-made. Very high dimensional accuracy is always required because little deviation can make the ceramic products unsuitable for the proposed use. We are talking of accuracies between ±0.0002″ (±0.00508 mm) to ±0.0005″ (±0.0127 mm).

Meeting this demand is unreal unless they engage the services of a precision machining manufacturer for ceramics. The computerized process rules out human errors leading to dimensional accuracies. 

  1. Versatility with ceramic types

Industries demand different types of ceramic products. Each ceramic type has its characteristics, which designers must consider when producing materials and equipment.

For example, macor’s unique characteristics make it a sought-after ceramic in aerospace, medical, and the production of semiconductors. It is a machinable glass ceramic that can reach an extreme temperature of 1,000°C. The material expands comparable to most metals and sealing glasses. Also, macor is non-porous, does not get wet, and is resistant to deformation.

Hence, in macor ceramic machining, high-speed steel, silicon carbide, and diamond-tipped tools are used to avoid splintering the material. The different ceramic types also require their unique treatment during the machining process.

  1. Achieves complicated designs

The diverse applications of ceramics in various industries led to the demand for uniquely-shaped tools. Considering the disadvantageous properties of ceramics to manufacturers, such as brittleness and non-elasticity of ceramics, many of these tools would be difficult to produce without ceramic machining services.

Now, the only limitation to ceramic product design is the industry’s imagination. Companies offering custom ceramic machining solutions can develop a prototype for the client, make adjustments, and produce whatever shape and size are required.

  1. Exceptional finishing

Ensuring a proper ceramic surface can be tedious, depending on the type. For example, alumina is a ceramic variety with unrivaled chemical and physical stability. Its hardness is thrice that of stainless steel and is resistant to corrosion.

For this reason, in alumina ceramic machining, manufacturers machine this material before the sintering process using high-quality diamond tools. As for finishing, laser machining or high precision grinding provides the required surface.

  1. Saves cost

Manufacturing ceramic parts can be challenging and expensive, owing to the classy nature of the materials, the time it consumes, and the expertise required. The construction of molds in ceramic manufacturing is capital intensive. Hence, ceramic components of small sizes are better manufactured en mass and more cost-effective with ceramic machining than when forming with dies.



Ceramics are priceless in producing multiple components in various fields. They are strong, have high insulation properties, durable, non-corrosive, and durable. There are several methods used in making ceramic products for industrial use. Ceramic machining solutions include milling, sawing, turning, tapping, and grinding.

Most ceramic machining takes place when the ware is still green or in bisque form. When grinding, lubricants are used to reduce the heat generated and make the process easy.

The knowledge of the different ceramic varieties would determine the type of machining process they can go through. Machining is advantageous to ceramic manufacturing because it reduces cost, speeds up production, and helps achieve complicated designs and high precision.

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